Industry certification bodies R2 Solutions and Basel Action Network (BAN) released formal clarifications this week on the way certified firms may handle CRT glass.

Issuing a formal rule clarification on March 26, R2 announced board members unanimously moved to ban the use of CRT glass as alternative daily cover (ADC) under the new iteration of the certification. R2 executive director John Lingelbach confirmed there are now no instances in which an R2-certified facility can use CRTs as ADC.

“There are viable downstream options for the subset of CRT glass that top-performing, R2-certified recyclers are processing,” Lingelbach said.

BAN, which administers the e-Stewards certification, issued its own rule clarification today.

Emphasizing the challenges smaller recyclers face in paying for the proper downstream processing of CRT glass, BAN reaffirmed its stance that CRT-to-ADC actions do not constitute recycling but can be “used as a last resort” for disposal by its members.

“We believe that at this juncture where the market is already dangerously constricted, any further prohibitions should only be considered if they are based on sound science and a life-cycle approach examining all significant environmental and social impacts,” the release reads. It also states that the group is engaged in “a science-based review of global CRT management practices” and will be reviewing the definition of “as a last resort” as used in the e-Stewards certification language.

The downstream processor likely to be most affected by R2’s ban on the practice of using CRTs as ADC is Kuusakoski U.S. Through a partnership with Peoria Disposal Company (PDC), Kuusakoski runs a CRT-to-ADC operation in Peoria, Illinois and has hopes to process up to 50,000 tons of glass every year for the next decade.

Kuusakoski’s Philadelphia facility is both R2 and e-Stewards certified. However, the company’s Peoria, Illinois facility, which is actively involved in the ADC operation, is not certified to either standard.

Lingelbach told E-Scrap News R2 Solutions and Kuusakoski held a conference call on Thursday, but he said the certification status of Kuusakoski’s Philadelphia facility was not discussed. Kuusakoski’s Anssi Takala clarified with E-Scrap News its Philadelphia facility can operate as a transfer hub for CRTs bound for Illinois but “our target is that customers with CRT glass or intact CRT devices ship it directly Peoria.”

In addition, Takala told E-Scrap News the recycling firm and PDC “respectfully disagree” with the R2 clarification. “We have shared our concerns with R2 concerning its press release, and have challenged them to provide more information to the public that supports its decision on the viability question,” Takala said. “Furthermore, we have agreed to furnish additional information to R2 on this matter.”

According to a Kuusakoski white paper released last fall, aside from Kuusakoski, there are only three North American final recovery options for U.S. glass. The paper also states annual glass supply far outstrips the industry’s ability to handle the challenging material.

The paper advances the key argument that high levels of lead found in the funnel glass portion of CRTs are essentially locked within the glass by the technology employed by Kuusakoski and PDC, ensuring that it will not leach once used as ADC at landfills.

Closed Loop Refining & Recovery has completed Phase One of a new CRT glass processing expansion at its 120,000-square-foot facility in Phoenix, Arizona.

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Diversified Recycling has been slammed by the Basel Action Network for allegedly sending glass to a downstream partner that dumped the material at a local landfill. The company is also accused of selling broken devices online.

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Com2 Recycling Solutions says a new production line has been installed at its expanded Carol Stream, Illinois headquarters to use both panel and funnel CRT glass as a flux and lead oxide to make ceramic tiles.

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The federal EPA has clarified its regulatory stance on whether leaded glass destined for tile manufacturing or landfill cover should be considered recycling.

In separate letters dated Sept. 10 and uploaded onto the agency’s website, Barnes Johnson, the director of the Office of Resource Conservation and Recovery, addresses the use of CRT glass as alternative daily cover (ADC) and as a flux and lead oxide in making ceramic tiles.

According to those letters, the ADC option is considered legitimate disposal while the tile option is legitimate recycling.

“Hazardous waste, such as CRT glass, that has been treated … and that no longer exhibits hazardous characteristics may be disposed in a landfill,” Johnson writes in the ADC letter. On the tile front, the agency states, “Based on the provided information, the EPA finds the legitimate recycling factors set forth in EPA policy … appear to have been met.”

The letters are addressed to two of the biggest names in the end-of-life electronics game: The ADC letter was sent to Sony, and the tile letter was sent to Sims Recycling Solutions, the electronics recycling wing of publicly traded Sims Metal Management. Sony had asked the agency for clarification on the ADC front, while SRS had requested clarification on the tile option.

It’s significant that the tile process received an OK to be deemed recycling while landfill cover is only considered “disposal.”

Both ADC and tile applications are seen as emerging downstream applications for CRT glass, which has become increasingly burdensome for e-scrap firms. Consumers worldwide have moved to non-CRT technologies so glass-to-glass markets for recycling firms have eroded, but the backlog of old monitors and TV sets continues to head into the e-scrap recycling stream.

While the EPA’s two letters noted the authority of states to set forth “more stringent” regulatory policies than those asserted by the federal agency, states are likely to refer to the EPA letters for guidance on policy making in the CRT arena.

Kuusakoski U.S. is the only company currently offering the CRT-to-ADC option in North America, partnering with a landfill located in Peoria, Illinois. The process, according to the company, seals the lead within the glass to prevent leaching and then is spread on top of a landfill as ADC.  A Vermont-based firm also looked into the option.

Some states have already concluded the option is not recycling and therefore does not count toward manufacturer recycling goals. In addition, the R2 e-scrap environmental standard has banned the use of CRT glass as ADC. The other certification standard, e-Stewards, meanwhile, allows it as a “last resort,” but does not deem it recycling.

The tile option, which will perhaps now get more play, has been looked at for some time both in the U.S. and abroad. Sims’ inquiry, E-Scrap News has learned, was related to a Spanish firm, Camacho Recycling, which has been pushing for U.S. glass to process and use in the manufacturing of ceramic tiles. Com2 Recycling, an Illinois-based firm, is also expected to come on-line with its own CRT-to-tile operation in the coming weeks.

Both ADC and tile manufacture have been raised as plausible alternatives to the standard, and often pricey, processing options currently available to U.S. firms, namely North American lead smelting and “glass-to-glass” recycling in India. While estimates vary widely, as much a 400,000 tons of CRT glass are expected to hit the waste stream each year until 2022.

E-Waste Systems has closed its Geneva, New York processing facility.

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