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Category: Resource Recycling Magazine

Reaching for circularity

Published: September 26, 2024
Updated:

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3rdtimeluckystudio/Shutterstock.

This article appeared in the September 2024 issue of Resource Recycling. Subscribe today for access to all print content.

Editor’s note: This is the second of a two-part series exploring the concept of circularity. Part 1 was published in the August issue.

“It’s circular. It’s like a carousel. You pay the quarter, you get on the horse, it goes up and down and around.” –Kevin Nealon as Gary Potter in “Happy Gilmore.”

In part 1 of this article, we explored the appeal of circularity and the circular economy as powerful principles of materials management, envisioning the endless cycling of package materials to reach the goal of conservation/containment of energy and material inputs — a materials management system that emulates natural stable systems, such as a mature forest, where carbon levels are balanced, and the amount of carbon naturally released in the form of gas is equal to the amount stored by the reservoir of tree and plant biomass. Everything falling to the forest floor becomes usable carbon food, which is cycled up into living trees, plants, bacteria and fungi in a closed, homeostatic system requiring the lowest productivity and inputs needed for forest resiliency and diversity.

The deep metaphorical power of circularity and the circular economy mimicking healthy natural systems led it to replace the old, more linear waste management hierarchy in the public sphere, providing a more inspiring path toward mitigating the unsustainable environmental impacts of resource consumption.

Recycling is a strategy often connected to circularity. They comparatively present an opportunity for further exploration. Recycling functions as a last resort that seems to accept the fact of mass consumption but works to mitigate it by capturing remaining value — whether monetary, energy, lower emissions or reduced carbon before disposal. Recycling and circularity can be seen as two related but separate goods, one a tactical method of salvage that aims for convenience, the other a framework for sustaining resources and lowering energy use. However, at the nexus of recycling and circularity are troubling real-world paradoxes.

However related, residential package recycling today meanders around but does not approach lofty circular tenets. Its approach to managing end-of-life materials stretches far back into human history to hunters and gatherers, when usefulness of an object diminished, lesser uses were found, or the material was consumed as fuel. In the present day, recycling of materials like paper and packaging is more of an open, linear system and business process, not a cycle of something valuable. It may be improved by using underlying principles of circularity, but circularity cannot be sustained for physical reasons through recycling — it can only get closer to that ideal. Implemented by free market actors, public programs, policymakers and other recycling supply chain players, recycling captures whatever it can for remanufacturing into beneficial products, with the uncollected or misprocessed materials being disposed of or lost.

RESIDENTIAL PACKAGE RECYCLING’S ROLE

For package recycling, the gold standard of circularity is arguably when materials are turned back into the same product. This is much less common than recognized and is found most often in materials with high captured energy and durability, like metals and paper fibers. Further, material consumption is not stopped by recycling, it is only slowed, and the residential recycling supply chain rarely closes the circle for any type of commonly recycled package. The powerful implication is that use of extracted virgin materials will continue on a massive scale for most packaging.

Yet we come not to bury recycling but to raise its absolute necessity, and with it, the need to finance and improve it for more material capture. We do, however, question the facile use of “circularity,” especially when recycling is pushed as a defining answer to a package’s circularity. Kristian Syberg, an environmental risk researcher at Roskilde University in Denmark, critiqued this tendency from across the globe, writing in Scientific American in 2023 that “attention has been primarily focused on recycling,” but the reality of recycling and the circular ideal is subject to scrutiny and misses the mark of reducing waste. This shows up graphically in some of the conditions recycling finds itself up against:

  • Household recycling rates have not materially improved for over 20 years despite more investment and the popularity of residential single stream recycling. As such, the base of any new potential cycle of materials is continually diminishing, a dwindling spiral that necessitates more virgin extraction.
  • Even with the high-value, energy-trapping aluminum can, 40% were still thrown away despite their value in 2020, according to The Aluminum Association, an industry group.
  • Persistent gaps in access and behavior, due to a fundamentally flawed system of properly financing material collection, result in almost 4 of every 5 generated tons being lost to disposal.
  • Extended producer responsibility laws are designed to address the system financing issue, but so far only five U.S. states have passed EPR for packaging.
  • According to the Organisation for Economic Co-operation and Development, less than 20% of plastics enters the recycling stream and only 9% actually is recycled.

In addition to these overall system challenges, recycling circularity faces unavoidable physical limitations. Let’s examine one of the best cases of recycling circularity in the package recycling stream: aluminum cans. Other materials like glass and steel compare favorably with cans in the limited inherent loss of material in each remanufacturing cycle, but aluminum cans are much more likely to cycle back to their original form. Cardboard cycles well back to original form but material damage in each cycle limits the total cycles to around seven times, whereas can cyclability can be as high as 12-20 times.

The refining of pure aluminum requires distilling from bauxite ore, converting highly variable inputs into purified molecules of alumina, which are refined by chemical electrolysis requiring huge amounts of electricity. Newly formed pig aluminum then goes through a series of alloying and/or coatings through furnaces or chemical baths. Specific can sheet or top alloys are then painted and/or labeled to be used in the packaging process. When captured for recycling, the high energy concentration in the original product production is saved. However, if can material recyclability is limited to 20 times at best; by the end of the 20th cycle, the input of high energy concentrated virgin materials will have reached 100%. Thus, even in this best case, continued virgin material extraction is an unavoidable outcome.

The force that prevents true circularity is the same one that works against all structured systems in nature: entropy. The groundwork of entropic effects on circularity is laid even before collection in the design of packaging. From that point forward, through the entire recycling supply chain, including collection, processing and remanufacturing, entropy weighs heavily on package recyclability and its circularity. Let’s unpackage that further.

Today’s newer packaging formats have a complexity that inherently makes them less recyclable, while design trends seem to be working against recovery through recycling:

Downgauging. This umbrella concept encompasses using thinner gauge materials but also adjusting package size while maintaining functionality and quality until discard. Both trends have affected highly recyclable packaging. Steel cans and PET bottles have become at least 30% lighter, thinner or smaller over the last 20 years, and aluminum cans in the last 50 years have become lighter by half.

Downgauging is a very circular-economy practice, reducing material consumption and increasing efficiency through net savings on materials and energy. But it makes the return of materials to use harder and more expensive. Like reduce and reuse, recycling benefits from higher durability, which runs counter to common upstream sustainability and efficiency efforts. As McKinsey & Company wrote in 2020, brands and packagers “will have to face complicated trade-offs such as recyclability versus carbon footprint.” Some brands with lofty circularity goals seem to understand the dilemma and are now publicly announcing alternative carbon metrics over recyclability.

Multi-material packaging. Package system choices trend toward customization to increase benefits such as barrier and taste protection, structural efficiency and shopping aisle appeal. It is not surprising that for the most malleable material, up to 20% of plastic packaging is multi-material or multi-layered. The benefits of custom packaging are real and include safety, food preservation and longer shelf life — all these connecting to circular principles around efficient use of resources. However, multiple layers complicate recycling by adding variables to the primary targeted material to be captured through cross-contamination.

Packages utilizing materials with new chemistries and formats. Many new packages may be worth recycling (i.e., carbon capture or energy saving positive), but each new input into mixed recyclables for processing is marginal, and can result in increased contamination cost, scale inefficiency, and lack of local markets. Examples include complex forms of flexible packaging, the ever-changing cosmetic and home health package segment, ultra-convenient one-step delivery systems, and an array of food service packaging items, some having very good recycling characteristics, some of which do not.

The upshot is that conscious brand packaging design choices add entropy to the package recycling system. Although cardinal materials for packaging may still predominate in today’s packaging systems, the trends outlined above multiply against each other with deleterious effect. A key corollary of these trends is that the pace of packaging innovation has constantly outpaced the ability of residential recycling’s business and technological model to keep up. This may be the reason growing numbers of brands are now actively postponing or adjusting their recyclability and content goals downward.

AN IMPERFECT RECYCLING PROCESS

A natural part of the package recycling process from collection to remanufacturing is loss in material yield and purity from the inevitable entropy from each refinement process to reach the same package function. This system of collection and processing, through the complexity and impacts of sortation and separation to pure commodities, can be illustrated through some of the following examples:

  • After packaging serves its useful function, some of it is placed in ultra-convenient household recycling carts. But data indicates that homeowners don’t always recycle all their recyclables, perhaps in part due to the challenge of making them clean and dry.
  • Misleading labels and recycling messages cause “wish-cycling” of non-recyclable items. These contaminating materials erode the system’s ability to move material-sorted recyclables to remanufacturing due to chemistry, complexity or lack the scale for removal in the system.
  • Recycling collection’s efficiencies optimize material deliveries at low cost but also add entropy by mixing and densification. Compaction of materials en route flattens, crushes, deforms and pushes disparate materials into each other, degrading, decaying and cross-contaminating target materials.
  • Mixed-material recycling processes introduce more entropy as unloading and sortation misdirect or similarly degrade some materials.
  • Reclamation and manufacturing steps for reusing the material contribute further to the loss in packaging yield per cycle, i.e., everything from re-sorting to furnace losses, fines loss and the need to improve chemical properties through dilution and so on.

The final non-circular reality is that too many materials do not ever return to the same product due to things like costs, material color, chemical composition, contamination, lost durability or specialization. Most of what we consider to be recycling is actually downcycling. The reason that packages tend to downcycle is materials used lose their purity or other characteristics in each run through the cycle, and repairing to their original condition can be prohibitive. Examples abound, such as post-consumer food-contact PET made into carpet fiber; glass recycled into fiberglass or used as alternative landfill cover (especially where there is no glass bottle manufacturing), colored HDPE containers made into piping, and mixed aluminum container bales going into lower-quality ingots.

It’s not that downcycling is a bad thing — it still reduces virgin materials, saves energy, lowers emissions and captures carbon, but it begs questions around circularity, especially when the downcycled products are not typically recycled at scale. Carpet and textile recycling happen at a small scale nationally, and few programs exist to recycle fiberglass insulation or drainage pipe.

So recycling is not a closed loop, and the benefits of recycling material are not endless but only finite inputs that diminish with each cycle through the system so that total loss is achieved in a determinate number of cycles. Though the battle for better yield from the residential package recycling process is continually waged throughout the recycling supply chain, there is simply not yet enough energy or financial capability in the system to close the losses. Ironically, as capture and recycling of material increases, getting to a pure cycling of materials with little to no loss may have infinite costs and not be desirable due to the effort required.

This is clearly a pessimistic characterization, but every step in the recycling process — reaching all the way back to design — is improvable, and clear steps can be taken that will lead us closer to the circular chimera. Many of the tactics for circular strengthening are well-known but we still need new, broader and more robust approaches. Remembering that the battle against entropy in material circularity is a product of conscious business and political decision-making choices, to provide the proper motivation and sense of urgency, we remind readers that if we keep consuming increasingly complex materials at the same rate, the powerful forces of entropy will guarantee ongoing high-impact, high-energy of virgin material extraction and use, all of which will make it extremely difficult to sustain nature or help cool the planet.

There are some essential steps forward we can take.

First, bring back “reduce and reuse.” As observed by the World Economic Forum, “in a properly built circular economy, one should rather focus on avoiding the recycling stage at all costs. It may sound straightforward, but preventing waste from being created in the first place is the only realistic strategy.” Here we come full circle back to the old waste management hierarchy that prioritized reduce, reuse and recycle, with the first two being the only true circular methods for reducing waste that bring the highest benefits to the environment. It is high time to push these strategies to funded policy and into brand business models. The recent move to EPR is beginning to create a long-needed bridge to do just that. Along with deposit recycling systems, enforcement components and supply chains to reduce and reuse are taking hold, a highly welcome development. Finally, brands still have, and are constantly working on, the many opportunities to pursue waste reduction upstream by addressing the size of formats for product delivery and product/package ratios. Efforts downstream to make reusable or more durable package formats and minimization of materials that simply become waste traveling through the recycling process need similar attention.

Second, accountable circularity metrics throughout the package supply chain could help even the playing field where circularity features are more highly favored:

  • Create enforceable design metrics that measure and reward brands for packaging reductions, reuse potential and recyclability in a cumulative, hierarchical scoring format. This would drive them to do things like maximize material strength and durability for reuse and recycling while consistently moving toward less material complexity and more material uniformity.
  • Insist upon accountable recycled content metrics and clear labeling to both enhance market pull for clean recyclable materials and ensure cleanliness through consumer understanding.
  • Provide easy-to-understand, full greenhouse gas accounting and public incentives as requirements for residential, EPR and deposit recycling programs.

Third, properly finance recycling collection through a combination of EPR, DRS and mandatory recycling ordinances, providing the resourcing and legal motivations needed for universal recycling access and for the educational efforts required to expand clean recycled material stream yields. Meanwhile, properly cost disposal options for all of the externalities in their disposal fees, i.e., long-term emissions and impacts on downstream life systems, so that clear choices can be made.

Lastly, while eco-modulating packaging for recycling-oriented attributes is a tenet in EPR, virgin material eco-modulation could also be used to internalize upstream externalities, minimize material loss and mitigate the impacts of virgin material use. For instance, packaging fees and incentives could help identify and monetize the necessary capital to drive up regenerative conservation, use renewable energy in virgin material production and better control pollutants such as methane from oil and natural gas production.

This two-part article has sought to explicitly recognize the limitations of recycling to meet full circularity, and to challenge recycling professionals to think about the strategies that improve the ability of recycling to contribute to circularity as the final resort before household packaging is disposed of. Our hope is that it also helps build discretion in the current uses of the word circularity to make it become less superficial, i.e., tossing around the goal line of circularity through the method of recycling, which can only partially get us there.

In addition, package recycling supply chain stakeholders must consider making more fervent strides towards reduction in overall waste potential and more complete cycling of materials. They must bring forward real solutions to address the impacts of single-use packaging waste as soon as practicably possible, including mitigating the impacts of continued virgin material use. This will take the resources and further regulatory underpinnings that a circular economy will be based upon. It won’t happen by itself. We need to pay our quarter now for the speed of results to be meaningful.

Michael Timpane has been a partner and vice president with RRS since 2015 and specializes in the recycling supply chain. He has worked for each of the largest post-consumer recycling companies in their time – Reynolds Aluminum, BFI, and WM – for over a decade each in his half-century career.

Scott Mouw is senior advisor for strategy and research with The Recycling Partnership. He comes from a background of public recycling, including directing the state of North Carolina’s recycling program.

Bright spots in glass recycling

Published: September 26, 2024
Updated:

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Courtesy of Glass Half Full.

This article appeared in the September 2024 issue of Resource Recycling. Subscribe today for access to all print content.

Glass Half Full, a Gulf Coast glass processor with an environmental focus, needed a bigger facility as soon as its first one opened, CEO Franziska Trautmann said in a recent interview. As the concrete slab for a new facility is poured on the coast of Louisiana, she’s already imagining the 3 acres filled with glass.

“We pretty much said go big,” Trautmann said. “Ever since we started, it’s always felt like there was more demand for glass recycling than we’ve been able to handle. It’s always felt like we were piling up glass and struggling to process it and satisfy everyone.”

The new facility, located on a capped landfill in Chalmette, Louisiana, is sited on 3 acres of land and will be indoor-outdoor, she said. It should be operational by early 2025, and at full capacity could handle up to 150 tons of glass per day.

That’s needed capacity, because Trautmann’s vision is to handle all the glass within a 200-mile radius of New Orleans.

“There’s always been a huge lack of glass recycling in the region, and so we’ve always felt like the only way to go is up,” she said. “Louisiana and Mississippi, especially, consistently are toward the bottom of the list in terms of recycling as a state, and so we’re trying to just reach out to these communities. We just launched in Mobile, Alabama. We’re starting to expand where we can collect from, so we can just fill this plant with glass and get as much recycled as possible.”

Glass is easy in theory to recycle, but it’s hard to transport, heavy and difficult to collect. If it runs through a MRF, contamination rates are high. And the domestic industry has been in flux lately, with several facility closures and bankruptcies. As Glass Half Full illustrates, there are nonetheless hopeful spots.

Bob Hippert, sustainability strategy leader for manufacturing at O-I Glass, said glass recycling as a whole is in an interesting place. O-I has a network of manufacturing facilities but also has two glass-to-glass facilities that recycle glass into cullet in Oregon and Colorado. He pointed to the April acquisition of Strategic Materials by European glass recycling powerhouse Sibelco as an event that will spark a lot of domestic change.

“I actually think we’re in a good position, because there’s been a lack of investment in the cullet and the glass recycling processing area in the U.S. for probably the last 10 to 15 years,,” Hippert said. “I believe that what Sibelco is going to bring to the table is some renewed investment in a way that’s going to help drive improved quality of the furnace-ready cullet that can be used by glass plants, but also at a time when we’ve really seen kind of a degradation in the amount of material available in the market.”

Growing out of modest roots

Glass Half Full started in a backyard in 2020, with Trautmann and co-founder Max Steitz looking to recycle glass bottles from their friends and themselves. Word got out, demand exploded, and soon the business was moving into a 40,000-square-foot facility. But in 2022, the founders saw a need to scale up.

“We started fundraising at least a year and half ago, seriously, trying to raise some funds,” Trautmann said. “It was definitely a long time coming, and finally in April or so, all of the pieces started fitting together.”

That included a seed funding round that raised $6.5 million, led by Benson Capital Partners and supported by Momentum Fund and Innovation Catalyst. The Meraux Foundation and AMCREF Community Capital also supported the expansion.

“We are thrilled to partner with Glass Half Full to help further the company’s mission towards sustainability,” Gayle Benson, BCP’s founder, said in a written statement. “Through our combined dedication to green jobs and coastal restoration, we are excited to propel access to glass recycling for the entire Gulf South region.”

Back in 2022, Glass Half Full had five employees and 1,000 volunteers collecting 100,000 pounds of glass a month through neighborhood pickup and drop-off programs, grinding it into sand to be used in sandbags and coastal restoration pilot projects.

Now there are more than 20 employees, as well as a fleet of trucks and vans to do commercial and residential collection. The new facility will have enough space to allow Glass Half Full to produce cullet as well as satisfy the growing demand from restoration projects and for sandbags.

A local environmental benefit

Glass Half Full’s work falls at the intersection of two major sustainability issues: the immense global demand for sand and the widespread loss of beaches and coastlines, including along the Gulf. Human usage of sand for concrete, glass and other applications exceeds its natural production, according to a 2019 UN report. And the U.S. National Oceanic and Atmospheric Administration has reported that climate change and other forces have eroded coastal beaches and wetlands, making the region more vulnerable to severe storms and sea level rise.

The sand that Glass Half Full produces completed baseline safety testing for Louisiana marsh restoration and has now moved on to demonstration projects — one of which is right next door to the new facility, Trautmann said.

Two new islands have been built there and planted with marsh grass. One island is made of sand from Glass Half Full and the other from sediment dredged from the Mississippi River. Over the next five years, researchers will monitor both islands to see if there are any differences between the two.

The Coalition to Restore Coastal Louisiana and the Pointe au Chien Indian Tribe have also received sand for restoration projects. Next up are dune and beach restoration projects, in and out of the state, Trautmann added, and there is governmental interest from as far away as Delaware.

Commercial recycling and drop-off bring in the most volume, Trautmann said, but the company is also expanding its services into Jefferson Parish, St. Bernard, Slidell, Mandeville, Covington and Baton Rouge in Louisiana, as well as Birmingham, Alabama, and Bay St. Louis, Mississippi.
In Jefferson Parish, close to New Orleans, Glass Half Full is experimenting with single-stream recycling collection, which goes to a local MRF. But glass is still the focus, Trautmann said.

“It feels like there’s a lot of glass out there just going straight to landfill,” Trautmann said — less than a third of glass containers were recycled in the U.S. in 2018, according to the U.S. EPA’s most recent estimate.

“There’s so much potential in how much we can grow glass recycling across the U.S. and especially for us, we’re pretty focused on the South and Southwest, Louisiana, Mississippi, Alabama, Florida,” she continued. “We want to ideally be in those states collecting millions and millions of bottles and turning them into a useful resource.”

The Glass Recycling Coalition and other glass recyclers have been supportive since the beginning, Trautmann added.

“SMI, Ripple, there are a lot of great people in the industry. We have a common goal of recycling more glass.”

Courtesy of Glass Half Full.

The wider industry picture

Looking to packaging extended producer responsibility laws, Hippert at O-I said he’s pushing for deposit return systems to be paired up with the incoming legislation in states where there’s not an existing bottle bill, such as Colorado.

“If you just have an EPR (program), you lose sight of a lot of potential glass and a lot of material streams, so to me it’s really important that you’re able to capture all that,” he said.

In addition, DRS programs tend to provide a much cleaner stream of material.

“They really protect quality and minimize contamination of the various streams, whether it be aluminum, plastics or glass, versus single-stream where everything gets commingled and you have to try to unscramble the egg,” Hippert said.

In EPR states that already have DRS, such as Oregon and California, Hippert is working with CAA, “making sure that they know that the glass has got a home in Oregon.”

California will also be a state to watch, Hippert noted. California used to be a net exporter of glass for recycling, Hippert said, but now in order to meet its longstanding minimum recycled content mandates, the state is importing glass – and there are some new players in the market, such as Gallo, which may have contributed to Strategic Materials filing for bankruptcy last year, before it was bought by Sibelco.

Looking ahead

What comes next in the industry? O-I is not planning to build any more glass-to-glass plants of its own, Hippert said, but the company is scaling up the amount of recycled content it uses.

Jim Woods, who is in corporate affair for O-I Glass, added that O-I has “ambitious sustainability goals to increase our cullet use,” which include increasing recycled content 50% by average by 2030.

“That is why Bob and everybody are doing this work in improving recycling,” he said. “We want more cullet.”

O-I is setting itself up for a future of more demand for glass and glass recycling, especially with incoming recycled content mandates and consumer desire to move to non-plastic packaging.

“People are looking back to glass,” Woods said. “It just makes sense from a business and an environmental perspective to use as much recycled glass as we can.”

In addition, Hippert said he is looking to improve efficiency at the Denver glass-to-glass facility, which O-I purchased from Momentum Denver in May 2022. The two companies had formerly worked together before Momentum ran into trouble.

Today, the Denver plant is running at 40% or 50% capacity “because they can’t get enough glass in the front door,” he added, and it’s largely MRF glass. While he anticipates more funding coming out of the EPR program for glass clean up systems, those are still years away.

“Everyone is kind of like, all right, let’s wait and see what happens. And so that’s the challenge where we’re butting up against right now,” he said.

Moving the goalposts

Published: September 26, 2024
Updated:

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Sanya Kushak/Shutterstock.

This article appeared in the September 2024 issue of Resource Recycling. Subscribe today for access to all print content.

Unilever, Colgate-Palmolive, Keurig Dr Pepper, PepsiCo, Mars — one by one, many of the largest consumer goods companies in North America have said in recent months that they simply won’t meet their self-imposed deadlines for increasing recycled content and related goals.

The chorus of unmet expectations has also been consistent in pinning the blame on lagging recycling infrastructure.

“When we first set our goals, we used the best information available at the time to develop a credible but stretching plan,” wrote Pablo Costa, Unilever’s global head of packaging, in a statement this year outlining the company’s progress towards recycling targets. The company’s goals were intentionally ambitious, Costa noted, including an aim to reduce virgin plastic use by half.

“This has proved more challenging than any of us anticipated at the time,” Costa continued. “Assumptions made on the development of new technologies and infrastructure have simply not materialized as they are not fully in our control.”

Other industry watchdogs are less passive in identifying the reason for missed targets.

“Action is not keeping pace with ambition,” stated the Plastic Promises Scorecard, a report co-authored by shareholder activist group As You Sow and environmental consulting firm Ubuntoo.

In analyzing 225 companies for their work on plastic packaging and recyclability, the report found most companies had recyclability, reduction or recycled content goals and that an increasing number of companies supported policies like EPR. But most of those 225 companies “are not on track to meet the goals they have set.”

Companies vary in PCR targets

Brands are facing shortfalls in a variety of target areas. Unilever was one of the first to publicly acknowledge it would probably miss its goals for recyclability, reusability, or compostability, and its virgin plastic reduction goal, for example. On post-consumer resin use, the company is actually doing well: It used 22% recycled plastic in 2023, up from 21% in 2022 and 18% in 2021, and so is on track to meet its 2025 goal of 25%.

PepsiCo has also reported steady increases in PCR use, although it has a long way to go to meet its 50% goal for 2030. The company reported 10% PCR in its plastic packaging in 2023, up from 7% in 2022 and 6% in 2021.

Some companies have made less progress in PCR inclusion. Mars, for example, has a goal to use 30% PCR by 2025 but in 2023 used an average of only 1.5% across its packaging portfolio.

Part of the differing progress comes down to the types of packaging the companies use. Mars uses a great deal of flexible packaging, which doesn’t have the same infrastructure as PET bottles, the company noted, adding in its report, “We are working with governments and NGOs to address this, while also exploring redesign or alternative packaging formats.” Those redesigns could include moving from multilayer to monolayer material, or moving from plastic to paper and compostable packaging.

The U.S. Plastics Pact has taken these material nuances into account when outlining the goals signatory companies will strive for in the next five years.

The pact is one of about a dozen interconnected pacts around the world, which were formed to help plastics stakeholders meet pledges they’ve made under the Ellen MacArthur Foundation’s New Plastics Economy initiative. In 2020, the U.S. pact released a list of four key goals its numerous stakeholders would work toward by 2025. This year, the pact reported on progress and outlined goals for 2030.

On the recycled content front, the pact’s initial 2025 goal was simple and standardized: “Achieve an average of 30% post-consumer recycled content or responsibly sourced biobased content across all plastic packaging.”

By the end of 2022, the average across the pact’s signatories was 9.4%, short of the goal, but the pact’s updated 2030 targets show significant variance by packaging type. The report indicated pact signatories had strategies in place to achieve 25% PCR inclusion in PET, HDPE and PP beverage bottles by 2026 and 60% by 2030. For household cleaning bottles and containers of the same materials, they said they’ll reach 25% by 2028 and 50% by 2030.

For PET and PP thermoforms, pact companies said they’ll hit 20% minimum by 2028 and 40% minimum by 2030. And for commercial secondary film, such as pallet wrap, they said they’ll hit 15% PCR by 2028 and 30% PCR by 2030.

For the flexible materials challenging companies like Mars, the pact did not yet set a goal or target date but instead noted that in the next year, it will develop guidance “for increasing PCR in food-contact packaging, including blow-molded products, injection-molded products, and film that contacts the product.”

Plastic use on the rise

Even as companies deepen their understanding of how to meet recycling goals, one notable trend is brand owners using more plastic even as their goals call for reduction.

Besides its PCR goal, when Mars signed onto the Ellen MacArthur Foundation’s Global Commitment the company set targets that 100% of its packaging would be reusable, recyclable or compostable by 2025 and that it would reduce its use of virgin plastic by 25% by 2025 versus 2019.
The company has actually backslid on virgin reduction, according to its latest sustainability report published on July 24. But as of 2023, 61% of Mars packaging is designed to be recyclable, reusable or compostable, up from 57% in 2022.

“We are making good progress, and we would expect that to continue to accelerate,” the company wrote. “However, the design and infrastructure changes needed are taking longer than we anticipated when we signed the Ellen MacArthur Foundation Global Commitments, and we are unlikely to fully meet them by the end of 2025.”

On the third point, virgin plastic reduction, the company has moved in the other direction: Against a 2019 baseline of 180,000 metric tons of plastic packaging, Mars used 210,000 metric tons of plastic packaging in 2023, the company reported. And with recycled content totaling 1.5%, or 3,150 metric tons, that suggests Mars used 206,850 metric tons of virgin resin in 2023, which is 15% higher than the 2019 baseline.

Still, Mars reported in the latest sustainability update that it is “investing millions of dollars to improve the recyclability of our packaging, increase the amount of food-safe, recycled content and to reduce the use of virgin plastic.”

Mars is not alone in increasing its plastic use, even as it has targets in mind to reduce material consumption. For example, Amazon recently reported it used 88,698 metric tons of plastic packaging globally in 2023, higher by 3% from 2022. Amazon cited its business growth, reporting a 12% rise in full-year net sales for 2023. Globally, the company delivered nearly 6 billion packages, also higher by about 12% over 2022.

Similarly, despite PepsiCo pledging in 2021 to reduce virgin plastic use by 20% by 2030, the latest report indicates PepsiCo’s virgin resin use has increased by 6% since then.

As You Sow noted this trend in its report: “Despite setting a variety of plastics related goals, for many companies plastic use continues to increase as revenue increases,” the report stated. The report suggests using an alternative metric of “plastic intensity,” which it defines as plastic use per dollar of revenue.

“A laudable number of companies (100) have a goal to reduce use of primary or virgin plastic, yet the focus on reducing virgin plastic, rather than on reducing overall plastic intensity, paints an inaccurate picture of action toward plastic pollution prevention,” the report stated.

Mars is also not alone in investing in the recycling system to improve the conditions that have led to the target shortfalls. Coca-Cola, Kraft Heinz and Procter & Gamble are among several steering committees and funders of the PET Recycling Coalition, an initiative of The Recycling Partnership that launched in 2022, for instance.

Over the past two years, the initiative has distributed more than $5 million in grants, resulting in the addition of 29 million pounds per year of recycled PET that previously had not been captured, according to the group’s first annual report. Keurig Dr Pepper and Procter & Gamble are also among the funders of TRP’s Polypropylene Recycling Coalition, which takes a similar approach to that material.

Antoinette Smith contributed to this report.

First-person Perspective: The power of partnerships

Published: August 26, 2024
Updated:

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Cytonn Photography/Unsplash

This article appeared in the August 2024 issue of Resource Recycling. Subscribe today for access to all print content.

Through partnerships and collaborations, the plastics industry has the opportunity to amplify individual efforts and contributions, pool resources, leverage diverse expertise, channel creativity and drive innovation. All of these are critically important when looking to solve a complex issue such as mismanaged plastic waste and building a circular economy for plastic materials.

For many years, my career at Nova Chemicals has revolved around being a connector to create change, connecting through industry associations, coalitions, consortiums, initiatives, investments, with our customers and their customers, with nonprofits and with governments. I’ve seen firsthand that partnerships and collaborations can help accelerate progress by leveraging expertise and catalyzing investments and innovations to find solutions through private and private/public models. There are three ways partnerships and collaborations can make a difference: investing in recycling infrastructure, encouraging innovation and circular design, and impacting public policy.

Driving Investment

According to The Recycling Partnership, the U.S. alone needs $17 billion investment over five years to deliver the full benefits of recycling to the public, and the estimated return on that investment could be $20 billion over 10 years. Collective investment is an excellent way to deploy catalytic financing into sustainable technologies.

One investment collaboration is the Closed Loop Circular Plastics Fund within Closed Loop Partners’ Infrastructure Group. Established in 2021 by Nova Chemicals, LyondellBasell and Dow with Closed Loop Partners, the fund’s mission is to advance the recovery and recycling of polyethylene and polypropylene in the U.S. and Canada to meet growing demand for high-quality, recycled content in products and packaging from consumer brands. The strategy seeks to deploy $55 million and to recycle over 500 million pounds of plastic over the fund’s lifespan.

Since its launch, the strategy has made several catalytic debt and equity investments to both private companies and public organizations, financing post-pilot scale projects that advance collection infrastructure, sortation capabilities, enabling technologies and re-manufacturing of PE and PP. One investment has been in Greyparrot, a leading artificial intelligence waste analytics platform that improves transparency and automation for plastics sortation in recycling facilities. Supported by funding, Greyparrot has grown to now identify over 25 billion waste objects each year, with 100-plus of its Greyparrot Analyzer Units spread across 20 countries, and is working with three of the top eight global waste management companies to improve recycling efficiency and increase resource recovery.

There are several other investment funds focusing on eliminating plastic waste and building a plastic circular economy, including Infinity Recycling, Circulate Capital and The Alliance to End Plastic Waste and Lombard Odier Investment Managers’ circular plastic fund. Recently the U.S. State Department announced the launch of the End Plastic Pollution International Collaborative, an international public-private partnership created to catalyze governments, NGOs and businesses to support innovative solutions to the plastic pollution crisis. All of these are great examples of how we can work together to invest in solutions.

Inspiring Innovation and Circular Design

Designing for circularity has benefited greatly from cross-sector collaborations. The Association of Plastic Recyclers developed the APR Design Guide, a comprehensive design guidance and testing protocol that measure package design against industry-accepted criteria. And the Canada Plastic Pact led a collaborative effort to develop the Golden Design Rules, a guidance and standards framework for Canadian companies to adjust their plastic packaging designs and contribute to a circular plastics economy. Harmonized approaches like these strive to provide alignment and a common framework, ensuring consistency, reducing confusion and improving widespread acceptance while still allowing for flexibility, creativity and innovation.

Recently in Canada, Nova Chemicals launched a Centre of Excellence for Plastics Circularity, a hub for knowledge exchange and technology development for plastics circularity through a new network of industry peers and research institutions. The first call for expression of interest received nearly 50 proposal submissions from Canadian universities and research organizations.

Sharing progress is essential in building momentum and showcasing the innovative solutions that are underway. According to the Global Partners for Plastics Circularity, there are 116 recycling infrastructure projects planned, operational or under construction representing a $18 billion financial investment that plastic makers and the plastics value chain are making around the globe to create a more circular future. The Alliance to End Plastic Waste participated in the fourth session of the United Nations’ Intergovernmental
Negotiating Committee in Ottawa in May, hosting a Solutions Fair that showcased over 40 different solutions to make change and create a plastics circular economy. All happening now. All over the world. And they created a short video to highlight this circularity in action.

Partnerships to Impact Policy

Cross-sector partnerships also can play a crucial role in driving effective policy. Industry and trade associations, coalitions and initiatives can bridge gaps, foster dialogue and enable collective decision-making that finds creative solutions and shared goals by leveraging diverse knowledge and expertise. This can result in sustainable change at scale.

Guiding principles and model legislation are some of the ways these groups can help influence policy decisions and solutions that can transform post-consumer plastics into an ongoing resource. America’s plastic makers have proposed a national and comprehensive strategy toward a plastics circular economy, Five Actions for Sustainable Change, which highlights five critical public policies and actions that can help us achieve success. Innovations and new end market developments are other ways collaborations can stimulate business economics and create the necessary supply and demand for used plastics.

If you want to read more, there are several other long-term roadmaps and frameworks to take us from a linear take-make-waste/dispose economy towards a circular economy for plastics:

What do all of these have in common? They each show the complexity of the situation and the interconnectivity of the players, policies, innovations, infrastructure and supply-demand balance needed to make it all work. There are actions that individual entities can take to move the needle, but at the very heart of the solution is a need for partnerships and collaborations to accomplish this overwhelming but achievable task.

There are many ways partnerships and collaborations are helping us to get closer to a future with zero plastic waste. In my experience, the greatest ideas start with simple conversations. I am excited for the future because I see firsthand that there is a focus, intensity and passion that drives us all towards a common deliverable. It will take time, but I am confident that this collective impact will create lasting change.

Julianne Trichtinger is manager of industry affairs within the government relations team at Nova Chemicals. She works closely with key industry associations and strategic partnerships as an advisor to senior executives and is responsible for monitoring and providing insights into public policy, advocacy priorities and key activities that impact our business and industry, particularly as it relates to a plastics circular economy.

The views and opinions expressed are those of the authors and do not imply endorsement by Resource Recycling, Inc. If you have a subject you wish to cover in an op-ed, please send a short proposal to [email protected] for consideration.

The ideals and realities of circularity

Published: August 26, 2024
Updated:

by

alybaba/Shutterstock

This article appeared in the August 2024 issue of Resource Recycling. Subscribe today for access to all print content.

Editor’s note: This is the first of a two-part series exploring the concept of circularity. Part 2 is expected to be published in September’s issue.

Circularity has become the predominant but still vague goal for reducing packaging’s impact on the environment, without any direct conversation on what the word means or its limitations. The vagueness actually acts like a protective shield that prevents acknowledging the reality of material utilization and loss, including the unavoidable and overwhelming dependence on virgin feedstocks to make new packaging and its environmental implications. Let’s take a deeper look at circularity and related, overused metaphors in the recycling industry.

Our respective careers allowed us to gain a wide view of the recycling supply chain — the processes from material manufacturer to package manufacturer to brands and finally to retail channels; then to consuming and discarding containers by the public; to separating and prepping those materials at households for collection; then at MRFs and deposit centers for purification into raw materials; and finally to re-manufacturing into products or disposal at landfills. Material captured and cycled back in this process is a complicated journey rarely seen in its totality but is often idealized using the term circularity.

The targeted materials for residential commingled recycling have fundamentally changed with time. For the first time since modern, municipally-funded residential recycling programs began nearly 60 years ago, in a trend starting and accelerating in this century, more packaging than free fiber is now present in commingled materials. Newspapers, mail, printed and mixed writing papers have all declined to a minor fraction of the stream and are still receding from the dual impacts of computer and smartphone technologies. Some outcomes of this change were unexpected and expensive, and mostly borne by local taxpayers.

Until the last 15 or so years, MRFs were still being built around paper processing because that was the primary recycling output. Now they are going through massive re-tooling to capture more packaging and smaller-format materials. China’s market disruptions were caused in part because of an unacceptable amount of post-consumer packaging in bales, creating challenges for processing and price volatility. At the same time, paper packaging such as OCC, boxboard, fiberboard and paperboard became a universal addition to single stream for their value. Recently three-dimensional small- and medium-format fiber packaging, which is gaining prevalence in the stream, is demanding a processing response for proper capture. Sophisticated optical sorters and air-density separators, rather than the older and larger cascading screens, now focus on all sizes of paper packaging. In the current round of the estimated $2 billion to $3 billion in investments in new and retrofitted MRFs that started in the last three years, some facilities have eliminated paper screens altogether. This proves again that owning and operating MRFs is not for the faint of heart.

Similarly, plastic packaging proliferated in the marketplace due to its lower weight, high utility and usually lower cost. Though the pandemic temporarily slowed the amount of plastic in weight consumed by households, and despite some stiff regulations to reduce its use, plastic packaging is returning to pre-pandemic growth levels. The massive availability of cheap virgin petro-feedstocks certainly is an enabler of this process. In addition, this
increasing fraction of potentially recyclable material has become more customized in its various applications. And the fastest growing elements of this stream, film and flexible packaging, pose massive challenges to a recycling system that has not yet finished its last round of transformation. Will that force yet another mass transformation in MRF processing, and how will that be financed?

Plastics especially enjoy a flexibility (pun intended) that makes them more attractive than other more uniform and energy-trapping materials that are ideal for recycling and perhaps more naturally circular. The time from initial design of a new plastic package until it hits the retail environment can be as short as 16 weeks, as Polytainers reported earlier this year, for instance. Additionally, modern household plastic and multi-material packaging are made with an amazing array of increasing chemical, color and shape combinations, regularly achieving reductions in weight per unit. Today, each package’s physical characteristics are curated to provide the lowest cost, be attractive to buyers and provide specific functions, from food preservation to superior display capabilities in retail environments to ease of use.

The relationship between packages and consumers has continued to evolve as well. From a brand and packaging manufacturer point of view, it is easy to see the attractiveness of plastic packaging. Trending industry research has found techniques now common in modern package design that drive new purchases and repurchases at high levels. For instance, super lightweight packages, sometimes twice to three times the size of the delivered material, can extend the field of vision reception for better notice by passing eyes. In this and many other examples, packages catch the eye and present a retentive positive image. Consumer preferences to buy based on these types of packaging may hold sway, regardless of factors like brand loyalty or product satisfaction and overwhelming the rationality of caveat emptor. Packages have now become almost as important as the products they hold and are held up as part of the experience of buying goods or brand names. This increasingly important influence of home product package design has led to rapid shelf turnover and further customization as packages compete for demand.

These trends put more pressure on the entire material supply chain to respond, all the way to residential recycling programs and MRFs, who feel constant pressure to expand material acceptance, typically without any funding to facilitate acceptance or cover marginal costs for new packages. The most important implication is that packaging design innovates at a pace that outstrips the pace of recycling innovation and leaves little room or time to adequately explore trade-offs like package durability, such as for reuse, or like recyclability and yield — thus leaving open massive questions around how to get to circularity.

A brief history of circularity

The aspirations of circularity and the circular economy seem deployed in an uncountable number of published documents throughout most business ventures, often using complex language, ardent claims and untenable goals and focusing on recycled content and recycling levels. For simplicity, we use the terms circularity and circular economy interchangeably, noting the first is an encompassing principle and the second is an applied principle leading to a yet-to-be-realized economic system.

Circularity is metaphor for the endless cycling of the physical materials in packages after primary use with small to zero waste, by either reducing the need, reusing or recycling the material, or any combination, while conserving the most energy possible, with the fewest emissions, then bringing the material back to its cardinal intended use in packaging. Complete circularity is venerated as “closing the loop” — a closed system of material containment in a cycle.

The circular economy is a proposed economic system model, touted as regenerative and restorative and designed after stable natural systems, that uses circularity as its principle. The economic model provides wider umbrella strategies, inputs, outputs, feedback loops and methods to reduce, reuse and recycle materials endlessly to zero waste while conserving as much energy as possible. It’s meant to replace the still dominant and growing world linear take-make-waste model of extracting resources, producing virgin packages and disposing discarded package resources after use. It finally portends a perfect utility with the platonic justice of the multiple cycles used, each functioning as intended.

Circles, cycles and circularity have deep metaphorical attractions. Scholars have noted that cycles “are among the oldest ways of grasping human existence,” as a University of Cambridge Alumni Magazine article by Victoria James put it in 2022. To illustrate, in most major religions, the circle of life concept helps navigate emotional and perplexing processes in a closed cycle metaphor; human life and death are presented as part of a comforting cycle ending in either spiritual or physical rebirth, instead of the linear progression of birth to a physical death. For popular culture, a popular myth shared is that everything happens in cycles, which helps build hope or anxiety that the next point in time is predictably better or worse than the last. Sometimes a cycle concept is fully virtuous, where each point or condition along the circumference is a good result that gives rise to another that builds upon the first and so forth. Other times it is the opposite, or vicious.

These metaphorical cycles are what sociologists call umbrella concepts, used to enhance understanding of overarching concepts, feedback loops and actors relative to their impact on each other in a system over time. Psychologists have shown that this cycle thinking is valuable for assessing complex environmental, social, emotional and economic outcomes, and using them helps increase predictability when a predicate condition occurs. Cycles are useful in the sciences as well — for example, in the carbon cycle, the chemical process that was the gateway to higher life forms on Earth. In his classic “From Circular Economy to Circular Society,” M. Friant summarizes some of science’s most used cycle metaphors:

  1. Biogeochemical cycles of Earth.
  2. Ecosystem cycles.
  3. Resource cycles of materials and energy.
  4. Political cycles of power.
  5. Economic cycles of money and wealth.
  6. Knowledge cycles of technology, information, and education.
  7. Social cycles of care.

The concept of circularity for materials is a virtuous cycle. Like all beguiling metaphors, circularity can gloss over nuances and stark realities, including the powerful force of entropy, which is rampant in waste materials management, and external but ignored inputs (Is the carbon cycle possible without the sun?). In the world of materials, tools like life cycle assessments can help us pick apart nuances and apply analytics to the question, but they don’t change the overarching realities and their profound implications.

We could not leave this section without also addressing the word recycle, summarized by Merriam-Webster as to process materials or substances in order to regain material for human use. Unlike circularity, this definition conveys no inherent aspiration, and it does not promise endless cycling; rather, it is just the harvesting of some materials from waste to be used again. One can sense that inevitable material loss is just an accepted fact — we’ll grab what we can and plug it back into productive use. Luckily for us recyclers, though in circularity purgatory, recycling does provide a carbon-positive pathway away from current waste models.

U.S. Environmental Protection Agency

From the waste hierarchy to circularity for packages

Last century, both the European Union and the U.S. EPA formalized policies around a waste hierarchy, the conceptual predecessor to circularity. This linear hierarchy aspired to minimize energy use and emissions, reduce landfilling and combustion and maximize resource conservation. This model has been productive, allowing waste planners to envision a world where the prioritization takes place and steadily moves materials waste management to preferred methods through policy, programs and investment. It has also been effective for communicating the most virtuous set of choices, and it allows a quick summary of current choices using the common strategies of modern waste management.

However, after over 35 years, the hierarchy has proved inadequate to move actors or address system complexities for inverting the triangle in the U.S. Its limited success, and perhaps its linearity, drove us to consider other conceptualizations and to try to accommodate a dynamic, expanding economy and the compelling urge for profitability and return on investment. The hierarchy in its simplest form seems to unquestionably accept unrestrained material extraction and consumption. The hierarchy then presents no answer to environmental crises in our aquatic and terrestrial systems, including the plastic waste crisis, atmospheric heating and its consequences, extreme losses in biodiversity, issues like PFAS and landfills as methane super-emitters.

Inevitably, this led waste practitioners to search for a more inspirational model that almost by its very nature would mitigate the damage of material consumption — hence, circularity. Famous studies by Will McDonough in 2002 and McKinsey & Company for the Ellen MacArthur Foundation in 2013 were examples of the evolution of a new conceptual approach, introducing a paradigm for stakeholders along the entire value chain to consider. They argued compellingly that the cradle-to-grave model of human consumption is unsustainable. The linear take-make-waste system must give way to an alternative model where resource use is carefully designed, energy is conserved, and materials are endlessly cycled through an economy by reuse or recycling. McKinsey proposed a new economic model that mimics natural models of circularity, which is restorative and regenerative, rather than net-consumptive and hyper-productive. It is summarized neatly in the Palladian symmetry of the famous Butterfly Diagram. McKinsey and the foundation gave us the inspiring view that circularity would bring greater resiliency and security in an economy that will continue to grow because of the cycling of materials, much like natural forest grows and regenerates through natural cycles. It begs the question, though, whether economic expansion that humans value so much is possible under such a seemingly closed system.

Now, like the hierarchy, it’s time to question circularity before it becomes a hollow simplification that leads us to further inaction in the face of environmental crises. How exactly does this idealized view allow us to grapple with the physical nature of packaging and its rapid pace of innovation? How does it address, plan for and recognize the actual physical barriers for package capture from waste generation to MRF, loss in yield after capture from MRF to secondary processor to end market, and the inherent costs for providing enough of the stuff needed to fully cycle a package back to its original intended use?

In short, let’s really dig into packaging circularity’s limitations and the implications therein. Also, practical recycling might just be a long-term answer for some packages short of perfect circularity. Circularity promises big things, but to paraphrase Jimmy Buffet, God’s honest truth is it’s not that simple. If there are limits to packaging circularity, what are our options for addressing them? In Part 2, we will discuss how packaging is transformed in the recycling system, lay out some best practices to mitigate barriers and unstick recovery rates, and explore complementary strategies that could push beyond the boundaries of circularity. Circularity is a hopeful, essential and deeply inspiring concept. Let’s not make it a seat of self-congratulatory laurels to sit on while true growth in material recovery requires urgent action.

Michael Timpane has been a partner and vice president with RRS since 2015 and specializes in the recycling supply chain. He has worked for each of the largest post-consumer recycling companies in their time – Reynolds Aluminum, BFI, and WM – for over a decade each in his half-century career.

Scott Mouw is senior advisor for strategy and research with The Recycling Partnership. He comes from a background of public recycling, including directing the state of North Carolina’s recycling program.

The recycling plateau

Published: August 26, 2024
Updated:

by

Frantic00/Shutterstock.

This article appeared in the August 2024 issue of Resource Recycling. Subscribe today for access to all print content.

Despite lagging federal data on recycling, collections genuinely appear to have hit a ceiling across the U.S., several leaders in the recycling industry said in recent months.

When George Smilow, chief operating officer at New York-based PQ Recycling, started his career back in the 1970s, “I believe there were about 50 to 60 PET reclaimers in North America, and the return rate was 30%,” he said during Resource Recycling’s Plastics Recycling Conference in March. “Today there are about half, and the return rate is about 27%.”

AMP founder and CEO Matanya Horowitz echoed the sentiment during a July webinar on the company’s advancements in integrating AI into MRFs to capture material more efficiently.

“Despite all the innovations and technology, despite all the investment, despite all the effort of operators and different stakeholders in the industry, recycling rates have been stagnant for about 15 years here in the United States,” AMP founder and CEO Matanya Horowitz said during a July webinar on the company’s advancements in AI and robotics, for example.

“It’s unfortunate when you have broader macro trends that should be supportive of the recycling industry,” such as broad interest in society’s natural resource usage, Horowitz added.

The current stagnation followed a multi-decade runup in the U.S. recycling rate, which slowed to a halt around 2010. The nation has struggled to hit 35% since then. U.S. EPA data for 2015 show a 34.7% recycling and composting rate, nearly the same as 2014, which clocked in at 34.6%. In 2017, the rate broke 35%, but just barely. Then in 2018, the rate dropped to 32%, though the drop was partially due to a change in how the rate was calculated.

The agency hasn’t updated its once-annual U.S. Facts and Figures diversion report in nearly four years. An emailed statement said one of the biggest challenges is that data collected from states and territories isn’t standardized: “If EPA had a magic wand, we would use it to collect a uniform and comprehensive waste dataset from every state and territory.”

Looking at other data, The Recycling Partnership estimated that the recycling rate of residential recyclables is 21%, which it noted is lower than past estimates due to the inclusion of film and flexibles.

Plastic specifically also saw a decline in recycling in 2022 compared to the year before, according to the 2022 U.S. Post-consumer Plastic Recycling Data Dashboard, which was prepared by Stina Inc. and released by the Recycled Materials Association, the U.S. Plastics Pact and the Association of Plastic Recyclers (APR owns the publisher of this magazine). About 5 billion pounds of post-consumer plastic were recovered in 2022, a drop of 71 million pounds, or about 1.4%, from 2021. In 2021, that dashboard showed an increase of 285 million pounds over the prior year.

Single-stream sets the stage for volume growth

Setting aside the data disparities and measurement methodologies, a straightforward narrative helps explain the last three decades in recycling diversion trends, said Brent Bell, vice president of recycling for WM, the nation’s largest hauler. The rapid growth in recycling collection and diversion rate during the 1990s and 2000s ties to both the start-up of many curbside recycling programs and a nationwide shift from dual-stream and towards single-stream. The ease of all-in-one-cart recycling meant residents could simply send more materials into the recycling stream.

“That’s when you saw more single-stream programs start to take off, and along with that, throughout that time, people got rid of their little 18-gallon toters that were basically just designed to collect newspaper and have a few bottles and cans on top of it, to the actual 64- plus, 96-gallon carts,” Bell said. “I think that’s when you saw the big convenience factor get pushed in with single-stream, saying, ‘Hey, put it all into one bin: Bottles, cans, paper, cardboard, we’ll collect it all.’”

When the municipalities WM serviced would convert from dual- to single-stream recycling, Bell said the company saw an average 40% increase in the materials it collected in those programs.

Additionally, recycling programs were adding in materials that carried a lot of weight: Glass was a huge portion of the recycling stream in the 1990s. Far more beverages were bottled in glass rather than plastic, more cosmetic products came in glass packaging, and glass was one of the largest material streams WM’s recycling operations handled. WM itself actually operated glass recycling plants in that era, Bell noted.

As these changes unfolded, the national recycling and composting rate grew from 16% in 1990, when 33.2 million tons were recycled or composted, up to 28.5% in 2000, when 69.5 million tons were recycled or composted, according to EPA figures. Diversion further increased to 31.4% in 2005 and 34% in 2010.

Material trends converge, plateauing growth

Then the increase stalled. By 2015, although recycling volume had ticked up to 91 million tons, the rate sat at 34.7%, and there was little change until 2018, when volume was flat but the rate declined due to a change in data methodology. What happened?

Bell says there were several concurrent trends that played into that stagnation. One component was the decline of a huge portion of the recycling stream, newsprint, as consumers increasingly turned to online news, which temporarily reduced the volume of fiber coming into the recycling stream. Newspaper recycling fell by half from 9.36 million tons in 2005 down to 4.79 million tons by 2015.

“We were all sitting there like, ‘Wow, what’s going to replace newspaper?’” Bell recalled. At the time, e-commerce was on the rise, and recycling stakeholders wondered if fiber recycling was on a permanent downward slide as the world went digital.

Of course, e-commerce required packaging, and a new trend for fiber recycling was born. Corrugated boxes drove up the percentage of OCC in the recycling stream, providing a replacement for the loss of newspaper. Corrugated box recycling increased from 22.1 million tons in 2005 up to 28.9 million tons in 2015, more than making up for the newspaper decrease during that period.

Separately, Bell pointed to the emergence of lightweighting across packaging streams.

“Whether it’s your aluminum can, your plastic bottle, even your cardboard, we saw this massive lightweighting come into place,” Bell said. WM calculated that with PET bottles, the company had to collect 1 million bottles to get the same weight of material it used to get by collecting 600,000 bottles pre-lightweighting.

Finally, the decade between 2010 and 2020 brought a massive recycling industry disruption — one that was arguably directly connected to the factors that brought such a rise in recycling tonnage and rate. Unpacking this disruption, its cause and its effect on recycling volumes requires a brief reminder of the recycling markets of the 2000s and early 2010s.

Market upheaval spurs upstream quality focus

The rapid growth of U.S. recycling tonnages required buyers for those collected materials, and for years, the Chinese market was far and away the primary buyer for the paper and plastic streams.

In 2013, for example, the U.S. recycled 43.4 million short tons of paper and paperboard, according to the EPA figures. And that year, 14.7 million tons of that material was exported to China, or 34% of all fiber recovered in the U.S., according to the U.S. Census Bureau, which maintains export figures.

The plastics recycling sector was also reliant on China: In 2013, the U.S. collected 5.98 billion pounds of scrap plastic, and the country exported 2.22 billion pounds to China — 37% of all U.S.-generated scrap plastic.
That heavy reliance on a single export market meant any changes in that market would have an outsized impact on U.S. recycling. Beginning in 2013, such changes began to emerge as China announced its Green Fence operation, which was marked by heightened inspections of inbound loads of scrap materials. The effort was a response to high levels of contaminants discovered in imported loads of recyclables, and the government began enforcing previously lax regulations banning contaminated loads.

Four years later, China ramped up its focus on rejecting contaminated loads with the National Sword campaign, and it ultimately stopped allowing imports of virtually all scrap plastic and mixed paper. The Chinese government’s decision was tied to an unintended consequence of single-stream recycling: With greater convenience often comes greater contamination.

“We had contamination levels above 25%,” Bell recalls. “We had to go and really come out with education programs, try to make sure people are recycling the right items, that they’re cleaning up their stream, not putting a bunch of stuff in there.”

The Chinese government regulations forced a shift in thinking in U.S. recycling programs, marked by a need to focus on quality of recyclables, not just quantity of material collected.

“The industry kind of said, ‘Hey, let’s hold on with the growth, let’s clean this up first, and then let’s go back to how we can get more material in the bin, once it’s cleaner.’” Bell said.

Source: U.S. Environmental Protection Agency

Pushing beyond 34%

The EPA said in an emailed statement that it aims to update its “Facts & Figures about Materials, Waste and Recycling” report late this year, and is “in the process of revising our measurement methodology to improve future data and will publish an analysis of our findings.”

“One of the biggest challenges in producing national estimates is states have different reporting requirements and measurement practices,” the agency noted. “More consistent measurement methodologies are necessary to improve recycling system performance across the country. These more standardized metrics can then be used to create effective national goals and track progress.”

The extended producer responsibility laws for packaging that have passed in five states will certainly help with that. The EPA noted that the reporting requirements in those laws “should help improve the accuracy of the national recycling rate as EPA develops an approach that uses more of the states’ data.”

In the past, the EPA largely used data reported by industry, but that is also not uniform, and made it difficult to answer other questions, such as how much contamination is present in collected recycling.

“Given that the methodology varied by waste type depending on the data available, it is unclear how much ‘contamination’ was factored into past recycling rates,” the EPA said. “We are working to improve our measurement, including supporting state efforts to improve their measurement capabilities. One of the goals of our improved methodology is to account for contamination.”

In the absence of recent EPA diversion data, it’s difficult to say where the country sits now in terms of annual diversion. But even without the current numbers, several avenues to pursue additional diversion are clear.
States with deposit programs consistently have some of the highest recycling rates in the country for bottles and cans, according to the “50 States of Recycling” report from Eunomia and Ball Corporation and other data sources. A recent MIT study projected that a nationwide 10-cent deposit on PET beverage containers could more than triple their recycling rate.

There’s untapped potential in the multifamily recycling sector, as only 37% of U.S. multi-family households have recycling access, The Recycling Partnership reported early this year. Public space and commercial recycling availability lags behind household recycling access.

And there is broad room for improvement in certain material streams outside of the blue bin. In 2019, the U.S. generated 66.22 million tons of food waste, for example, and 74% of that material was either landfilled or disposed of via controlled combustion. There is a huge opportunity to increase the composting rate, which sat at 5% in 2019.

“Convenience, access and behavior changes are probably on the top of that list,” Bell said. “And then making sure that the brands are using material that can be recycled.”

WM itself has made technological inroads in food waste recovery. Bell pointed to the company’s San Leandro, California, “organics MRF,” a facility that separates garbage from the recycling stream and separates out organics for anaerobic digestion.

“If you’re trying to get off of that 30% recycling rate plateau, we absolutely have to go after organics and other types of material that’s currently destined for the landfill,” Bell said. “So I kind of look at it from a broader perspective, not to get too stuck on the EPA’s percentages — even though we look at them all — but to say, hey, what’s the best way to unlock more material that could be going to the landfill? And organics is the next big portion of that.”

Breaking down barriers

Published: August 26, 2024
Updated:

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Kandi Potter, a resident of Webb City, Missouri, drops off recycling at the city of Joplin’s nearby recycling center in July 2024. Joplin is among several local governments and other organizations receiving education and outreach grants from the U.S. EPA. Dan Holtmeyer/Resource Recycling

This article appeared in the August 2024 issue of Resource Recycling. Subscribe today for access to all print content.

As executive director of the Tahoma Indian Center, a nonprofit serving Indigenous people in Tacoma, Washington, Colette August generally hasn’t had a positive impression of working with the city government. Some of its initiatives have been difficult for the nonprofit to participate in, she said, and city employees generally don’t take the time to visit the center, to speak with the people seeking its help with food or housing or other needs, and to understand the distinctions among the region’s tribes.

She has had a different experience, however, with Preston Peck, a senior sustainability analyst for the city. Peck oversees a community ambassador program that leans on trusted individuals among diverse communities to spread the word about the city’s utilities. Over the last two years or so, he has come to the Tahoma center and forged meaningful connections that have culminated in a $2 million, federally funded partnership, which includes the center and four other community-based organizations, to grow public understanding of recycling. It’s part of a nationwide, multicultural collaboration to reach groups that have long been neglected by messaging efforts or dismissed by the industry.

“They are people who will help break down those barriers, and they truly care about making sure our community is being served, is being heard,” August said of Peck and his colleagues. “One of the reasons for me to say yes is for me to have someone willing to listen to the concerns that we have.”

That’s precisely the purpose of the U.S. EPA Recycling Education and Outreach grants benefiting Tacoma and other locations across the country. The agency late last year announced 25 projects would receive a total of $33 million, which came from the 2021 Bipartisan Infrastructure Law and put particular emphasis on underserved populations disproportionately burdened by environmental problems. Even more money went toward infrastructure and heavy equipment needs.

“These grants reflect the Biden-Harris Administration’s commitment to tackling environmental justice and the climate crisis,” the agency wrote in a press release at the time, calling the program the largest investment in recycling in 30 years. “These recycling grants will help tackle consumer confusion and outdated recycling infrastructure, the largest barriers to proper recycling.”

Diverse communities, diverse approaches

The multiyear projects, many of which are still in the early stages of hiring managers and putting out preliminary bids, vary widely in dollar amount, geographic area and tactics, according to factsheets provided by the EPA and several participants. Tacoma, for example, will grow the community ambassador program while also using artificial intelligence on collection trucks to flag contamination and send direct feedback in the mail, Peck said.

Projects range in size from a $370,000 plan to build household and neighborhood composting programs in Pittsburgh to $2 million ad campaigns in the Chicago area, Virginia and eastern Oklahoma, among others. Recipients stretch from Maine, where the nonprofit recycling processor Ecomaine is working to reach multifamily residents, to the Big Island, where Recycle Hawai’i plans to train several cohorts of educators who will carry out their own education initiatives.

“This is an area where there is room for significant improvement, there’s a high ceiling that hasn’t been hit,” said Jamie Garvin, director of communications and public affairs for Ecomaine, referring to multifamily recycling. Multifamily properties tend to skew toward low-income, more diverse groups, he added, and the project will create toolkits for property managers and residents to help increase recycling participation from both directions.

“Even well-intentioned residents that might be motivated to do recycling don’t have the same access” compared to single-family neighborhoods, Garvin said. “That’s where we see opportunity to sort of level the field.”

Across the board, the projects aim to build existing initiatives to new heights, such as supporting New York City’s expansion of its curbside composting collection or building new exhibits at EdVenture Children’s Museum in South Carolina — featuring dinosaurs made of recycled materials, of course. The Oregon Community Warehouse, a Portland nonprofit that collects donated furniture and other home goods for refugees, formerly homeless families and others in need, is receiving $1.6 million as it expands to a third “furniture bank” location, said Phil Gerigscott, the group’s communications manager.

“We know there’s more than enough furniture in our community, it’s just a lack of awareness that we exist,” he said.

Past outreach was almost entirely word-of-mouth because of limited resources, so the money will help bring in a few more staff members and contractors, update the center’s website and develop culturally specific ads to reach potential donors in multiple languages, Gerigscott said. After English, Portland’s most common tongues include Spanish, Chinese, Vietnamese, Russian, Ukrainian, Korean and Arabic.

“We’re breaking down our constituent groups and figuring out who we’re already reaching and who we’re not reaching,” he said. “Even if they have heard of us, what are some potential barriers that are keeping them from donating?”

Gerigscott’s comments highlighted common threads throughout the 25 projects, including meeting residents of all backgrounds where they are, incorporating their particular backgrounds and replacing program administrators’ assumptions or ignorance with real knowledge.

Project leaders spoke of holding in-language gatherings at convenient and familiar locations rather than at City Hall, providing culturally appropriate meals so families can attend, and generally setting the scene for candid dialog. They also often used the term transcreation, in contrast to translation. Rather than converting a flier word-for-word from English to Spanish, transcreation would take a collaborative approach that might adapt the flier into an ad on a popular Spanish-speaking radio station, for example, or create a new flier with phrasing, images and other details that are familiar to the intended audience.

“A lot of times we talk at people,” rather than talking to or with them, said Will DiCostanzo, waste diversion coordinator for the city of Lincoln, Nebraska. The city’s focusing its $1.7 million grant on low-income and minority residents, including the city’s refugee population, as well as University of Nebraska-Lincoln students.

“You could always think of income as a barrier, because you have to pay for recycling here, which is a very obvious barrier that we have. But is it the only one?” DiCostanzo mused. “What do we need to know before we then create education that will motivate people to do the right thing with their waste?” The project aims to answer those questions.

A widespread need

The need for multi-channel, multicultural education reaches far beyond the 25 grant recipients, and it’s only growing clearer as the U.S. becomes more diverse and the country’s recycling activity stagnates.

In surveys across the country, Black and Latino respondents are more likely than their white counterparts to cite lack of access, lack of knowledge, perceived costs and social pressures as barriers that keep them from recycling, for example, according to The Recycling Partnership’s Equitable Outreach Guide. Asian, Pacific Islander and Indigenous respondents felt the same obstacles, though somewhat less intensely.

“If residents haven’t been given what they need to be successful, then it’s unrealistic to expect low contamination and high recycling,” said Michelle Metzler, TRP’s director of community programs. “That’s up to us as industry leaders and program administrators.”

Amelia Kovacs, sustainability programs manager with Walking Mountains Science Center in Eagle County, Colorado, said the nonprofit’s $570,000 grant will help recruit and train recycling advocates among the local Latino community.

While Spanish-speaking residents have often been left out of environmental initiatives in the area and live farther away from services, their obstacles go even deeper than language and proximity, Kovacs said. Many of them immigrated from Latin American countries that don’t widely collect recycling.

“Therefore, many community members do not understand the need to recycle, and more do not know how or where to do it,” she wrote in an email. “This project will amplify current recycling programs ensuring everyone in Eagle County understands where, why, and how to recycle and has equitable access to do so.”

On the other hand, TRP’s surveys have also found widespread interest in the topic, though specific motivations can vary.

“Across demographics and across ethnic groups, recycling is really seen as a common social good,” Metzler said. “It may be less challenging than it’s perceived to get people on board.”

Even when a recycling program’s leaders understand the need for tailored outreach, addressing it takes staff and money and time, she added, which makes grants like the EPA’s essential for the many local governments that lack the needed resources.

That was certainly true for Joplin, Missouri, Assistant City Manager Tony Robyn said. Boosting the city’s recycling programs had been a topic of discussion ever since the city began rebuilding from a devastating EF5 tornado that struck in 2011. Now the city finally has $1.7 million to make it happen. The plan includes a multimedia advertising campaign with a particular focus on partnering with schools and residents of disadvantaged census tracts. Its goal is to increase participation in Joplin’s opt-in curbside program, which services around 1,650 households out of more than 20,000, based on U.S. Census and city data.

“We really saw this grant as an opportunity to build that program out and do some unique and cool partnerships,” Robyn said.

The potential impact was immediately clear one recent morning at Joplin’s recycling drop-off center, where resident George Haubein said he had learned about the curbside option for the very first time.

“I’m gonna sign up,” he said, adding that he stores his recyclables in his garage, and it was his second trip of the day to bring them all in.

Kandi Potter, a resident of nearby Webb City who comes to Joplin’s center because it accepts more materials than a drop-off closer to home, said her whole family takes part in recycling, but many locals might not see recycling as worth their time.

“It depends on the person,” she said.

Joplin resident George Haubein drops off recycling at the city’s collection center in July 2024. Dan Holtmeyer/Resource Recycling

At the other end of the spectrum from Joplin is Seattle, which wasn’t among the outreach and education grant recipients but has spent years working to better communicate with a wide variety of residents about its recycling services. Informational materials are available in more than a dozen languages, and residents receive transcreated guidelines once a year in the mail, said Becca Fong, Seattle Public Utilities’ residential compost and recycling program manager.

It wasn’t always this way, Fong said: “We used to do a lot of translating. But we also found that doesn’t necessarily lead to culturally resonant materials.”

That inspired her and her colleagues to start visiting community centers, gathering focus groups and simply sitting down with people going about their days to talk recycling. Now the city has a compendium of recycling terms in multiple languages, images of culturally relevant products and lasting relationships that can be called upon as recycling programs grow and change in the city and across the state.

“We took a big step back and looked at more than just the words,” Fong said. The learning process continues with regular feedback sessions and check-ins with the public as well.

“You can design the most beautiful program … but getting that feedback from customers is what has made us more successful over the years,” she said. “That partnership piece, that is never done.”

While Seattle and many of the EPA grant recipients are particularly populous and diverse places, their efforts to reach multiple audiences — simultaneously teaching and learning from residents, speaking in terms they understand, touching upon the priorities and beliefs they care about — are examples that any community can follow, Metzler with TRP said.

“That two-way street is needed, and it looks different in every community,” she said. “The most important part is starting somewhere, and this is all a journey.”

Recycling’s political paradoxes

Published: July 3, 2024
Updated:

by

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This article appeared in the June 2024 issue of Resource Recycling. Subscribe today for access to all print content.

As the Republican-majority Iowa Senate neared a final vote on controversial changes to Iowa’s beverage container deposit program, including one allowing most grocery and convenience stores to stop accepting cans and bottles from residents seeking their 5-cent refunds, several in the chamber made clear that only one political party was behind it.

“You’re making it harder to recycle, Sen. Schultz, Senate Republicans,” Joe Bolkcom, a now retired Democratic senator from Iowa City, said at the time, referring to his colleague, Sen. Jason Schultz, who shepherded the bill through its Senate votes. “Congratulations.”

Schultz responded that the bill would help grocers and everyday Iowans — “This bill does everything they want,” he said — and would lead to more standalone redemption centers by giving them a greater share of each nickel deposit. The bill passed the Senate with 29 Republicans and one Democrat in favor, 15 Democrats against.

Around a month later, the Democrat-controlled California State Legislature approved that state’s landmark extended producer responsibility law. The bill would mandate plastic waste reductions and heightened recyclability for packaging and other goods for years to come, and all Republican members either voted for it or were absent.

“It was an effort that came as a result of a long, long negotiation between environmental and business community representatives,” bill author State Sen. Ben Allen, D-Santa Monica, told the local Beverly Press afterward. “It’s an example of people coming together from all sides of the spectrum to help solve a major problem.”

Both examples happened in 2022, and both illustrate the paradoxical politics of recycling in capitols across the country, based on interviews, reports and talks by dozens of advocates, legislators, researchers and others in recent weeks. Call it Schrodinger’s recycling: simultaneously partisan yet bipartisan, divisive yet safe, widely popular yet plainly tied to a state’s political leanings.

“You can talk about recycling and you know you’re not going to get a pitchfork in the back,” said Billy Johnson, chief lobbyist at the Recycled Materials Association, which recently changed its name from Institute of Scrap Recycling Industries.

Johnson pointed to notable, recycling-focused odd couples in Congress, such as New Jersey Democrat Rep. Frank Pallone and Illinois Republican Rep. John Shimkus in the House or Republican Sen. John Boozman of Arkansas and Democrat Sen. Tom Carper of Delaware, who co-chair the Senate Recycling Caucus.

“They’ll disagree on 99% of everything else but recycling,” Johnson said. On that, “it’s difficult sometimes to see the light between them.”

Finding shared cause across party lines helped lead to the inclusion of tens of millions of dollars for recycling education and infrastructure grants in the 2021 Bipartisan Infrastructure Law, which passed with mostly — though not only — Democrat support.

On the other hand, there are conspicuous cracks in this bipartisan image. Boozman and Carper’s proposals to enhance federal recycling and composting data and provide more grants, particularly to underserved areas, keep passing the narrowly Democratic Senate but have yet to find a foothold in the narrowly Republican House, for example.

Looking at the party affiliations of governors and U.S. Senators as a proxy for each state’s political makeup, blue states on average recycle more than twice as many of their cans and bottles as red states, based on the December 2023 50 States of Recycling report from Ball Corporation and Eunomia. Among 10 bottle-bill states, all but Iowa are blue or mixed.

Each of the four states with paper and packaging EPR programs at the start of 2024 were blue or mixed when sorted by the same metric; the Minnesota House’s vote to become the fifth EPR state on May 17 was entirely party-line, with Democrats in favor.

“A lot of the mandatory recycling laws that were passed when I was in high school — so that was 30-plus years ago — a lot of those passed with bipartisan support, but it was a total different universe,” said Dylan de Thomas, vice president of public policy and government affairs at The Recycling Partnership, which has zeroed in on EPR laws as the most impactful way to increase recycling rates. “We just are not in that space anymore.”

De Thomas emphasized that he speaks with legislators of all stripes, no demographic is a monolith, and members of both parties can and do care about recycling as an economic and environmental issue. But today’s polarization and us-versus-them thinking can push bipartisanship aside even when people agree deep down, he said. “It’s not about the policies, it’s about the politics.”

Patterns of difference

Several recent studies and surveys shed light on possible sources for the political gulf in recycling.

Part of the difference is likely everyday politics: Using government to encourage recycling often entails spending and regulation, both of which conservatives tend to resist in some contexts. More right-leaning survey respondents to a 2019 Axios poll were half as willing as their more liberal peers to pay higher taxes to support recycling programs, for example.

Social psychology can also play a role. The feeling that recycling is something that people like you do — or don’t do — could in turn affect how readily you categorize trash as recyclable, a 2020 study in the Journal of Environmental Psychology suggested. An earlier study that analyzed national surveys of recycling behavior found Democrats were more likely to say they recycle most of the time, which the authors attributed to a rise in “lifestyle politics,” or using choices as statements of personal values.

Whatever the reasons, the correlation between politics and recycling behavior and policy seems clear, with higher access to programs and participation in bluer states, broadly speaking, based on data from the Eunomia report and TRP’s 2024 State of Recycling.

In Minnesota, the Senate Republican Caucus said the “hyper-partisan” new EPR law would raise costs for employers and customers.

“Unfortunately, instead of finding balance, Democrats are forcing through controversial environmental restrictions that will crush Minnesotans with more price increases on top of inflation and $10 billion in new taxes passed last year,” Sen. Justin Eichorn, the party’s lead on the Environment, Natural Resources, and Legacy Committee, said in a written statement.

Democratic supporters, meanwhile, hailed the law as an incentive for industry to recycle more.
“Across Minnesota, we are inundated with packaging, from our doorsteps to store shelves,” Rep. Sydney Jordan, Vice Chair of the House’s Environment and Natural Resources Finance and Policy Committee, said in a written statement. “Today’s bill takes steps to ensure the producers of this waste are paying their fair share.”

Political dynamics can play out across states and regions. Mark Dancy, president and founder of WasteZero, a waste-reduction consulting business out of South Carolina, said WasteZero does much of its work further north because of its home region’s low landfill costs, political polarization around the topic and a general lack of interest.

“Our company doesn’t spend a lot of time in the South,” he said during a session at the Waste Expo conference in Las Vegas in May. The circular economy is likely to grow in the coming decades, he added, “but there are parts of the country that are still going to be way behind.”

There are exceptions to the pattern. Rural and conservative Alaska cracks the top 15 in the proportion of households with access to residential recycling service, according to the TRP report, while blue Colorado comes in 45th. Republican Florida and Utah are near the top of the pack with a participation rate of around 70% among the same households, almost double that of purple Vermont and West Virginia.

“We’ll see in Florida, a lot of times the economics drive activity you might not see elsewhere,” such as productive end markets for construction and demolition materials, said Jim Marcinko, southern tier recycling director at WM, at Waste Expo. “We do more C&D in Florida than anywhere else in the country.”

Another paradox complicates the pattern as well, several business leaders said: As a state’s interest in and support for recycling rises, so do the regulatory obstacles, and vice versa. Mick Barry, former president of Mid America Recycling in Iowa and past chairman of the National Recycling Coalition, described it as, “One discourages doing anything, the other needs to be encouraged.”

California, for instance, requires extensive recycling of containers, organics and C&D materials. But building a facility to accomplish those goals takes years of jumping through the hoops of stringent environmental impact rules and other regulations, said Richard Ludt, director of environmental affairs at Interior Removal Specialist Inc., a C&D company in the Los Angeles area.

“In Ohio, I could damn near permit a facility like this over the counter,” he quipped. “The bureaucracy kills us.”

At the other end of the spectrum, Rody Taylor said the C&D business he opened last year, KC Dumpster Company, was Missouri’s first of its kind, and state regulators knew next to nothing about his work. He struggles to compete with cheap landfill fees, he told a Waste Expo audience, but he’s also the only game in town.

KC Dumpster benefits when big developers like Facebook carry “West Coast policies” for C&D diversion into their local projects, Taylor said, and he’s also working on Recycling Certification Institute approval — all of which brings more rules for him to follow. But they’re coming from private entities rather than government agencies, which he prefers.

“There’s just a whole lot to overcome in my case, and the fact that I’ve got my feet on the ground is something I’m pretty proud of,” Taylor said. He added with a laugh, “I’d hate to live in California.”

Recycling regulations aren’t automatically a drag, noted Ludt, a past advisory board member for the Solid Waste Association of North America.

“My business model wouldn’t work in any other state,” he said, and he called the recycling industry “notoriously bad at self-policing.” In fact, more regulation could help ensure that diverted materials go where they’re meant to go and companies don’t inflate their numbers. And he said pushing for sustainability is the right thing to do.

“We absolutely have to protect the environment, because it’s the only one we’ve got,” Ludt said. As long as they don’t price supportive companies out of business, “regulations can be phenomenal.”

The case of Iowa

Recycling’s many political contradictions converge on the Hawkeye State. Its bottle bill came in 1978 at the hands of Republican Gov. Robert D. Ray and then-State Rep. Terry Branstad, both icons of the state’s Republican Party, chiefly as a litter-control tool, said Barry, formerly of Mid America.

“The bottle bill created an ethic in every Iowan from, I’m almost 74 now, to my little grandkids that I babysit,” he said. Barry called the bill a cornerstone of the state’s recycling system and the primary reason that Iowa’s bottle and can recycling rate is four times as high as neighboring Nebraska’s, by Ball Corporation’s count.

The program carried on, broadly popular and unchanged, until proposals to repeal it or alter it started cropping up over the past decade or so, said R.G. Schwarm, executive director of a nonprofit association of recycling businesses called Cleaner Iowa. The group was created to educate legislators about the bottle bill’s benefits as a result.

“We appreciate that the bottle bill is a free market system that hasn’t required a penny of government money,” Schwarm said. “After 40 years, some changes were needed, and we wanted to make sure that when these changes were implemented, the consumer was also included.”

Proposed changes included expanding the bottle bill to include more containers, such as water bottles, or directing unredeemed deposits into a state fund rather than letting the producers keep them. What carried the day in 2022 was a package of proposals that in part increased redemption centers’ handling fee, or share of the nickel deposit, from 1 cent to 3 cents, which was lauded across the board as necessary to support existing centers and encourage new ones. Kevin Kinney, the former state senator who was the only Democrat voting for the changes, said in an interview that he voted yes to support a struggling center, and its jobs, in his district.

The bill also exempted hundreds of grocery and convenience stores from having to take back cans and bottles, citing sanitation and food safety concerns. Though Schwarm said the provision had support in both parties, it became the center of a partisan dispute. In the state Senate, Democrats argued Iowans should be able to redeem containers where they bought them and participating would become more difficult, while Republicans argued the higher handling fee, plus a provision allowing mobile redemption centers, would make up the difference in redemption locations.

Two years on, a recent survey by Cleaner Iowa found more than 2,000 stores had stopped accepting containers, including several that weren’t exempt from participating even under the 2022 changes, while redemption centers increased to about 100.

Democrat State Sen. Bill Dotzler, who in 2022 called the changes “the first step of just totally eliminating the bottle bill,” said his views hadn’t changed since.

“It’s going to be a slow death in my view,” he said in May, pointing to the 29 counties Cleaner Iowa found have no redemption centers. “This is kind of a pseudo bottle bill. In rural Iowa, it’s going to be pretty much nonexistent.”

Republican State Rep. Brian Lohse, who has popped up in local media saying the bottle bill might need to be repealed because of its struggles, said in an interview that repeal would be a last resort. He still supports the store exemptions — “These things should not be in those environments” — but conceded shortcomings in 2022’s legislation.

“It’s just not working like we had hoped, or at least like I hoped,” he said, adding the state needs to enforce the new rules.

The Legislature plans to review the changes starting in 2025, and potential tweaks are already up for discussion. Schwarm still argues that places that sell bottles and cans should take them back, and some Republicans introduced bills this year undoing some of the exemptions. Dotzler suggested adding water bottles as redeemable containers, and Lohse said he’s interested in steering unredeemed deposits toward curbside recycling for all households.

Above all, support for the program is widespread, with more than 80% of Iowans in favor, according to Cleaner Iowa polls, and the state boasts one of the highest recycling rates in the country. Dotzler, Kinney, Lohse and another legislative Republican who’s worked on the issue, State Sen. Ken Rozenboom, all said they took part in the redemption program.

“This really is a conversation that I think everyone can have because they’re materials that we all interact with,” said Jane Wilch, recycling coordinator for Iowa City and president of the Iowa Recycling Association. “We really approach them as relatable topics to everyone, no matter the party, no matter where anyone stands politically.”

The power of the nickel deposit gets some of the credit, Barry added.

“For the general public, the bottle bill puts a value on a raw material. That’s education,” he said. “We’re not educating anyone anymore, we’ve got nothing but turmoil in the bill, but people want it.”

Common ground

Researchers at Idaho State University a decade ago found that the framing of the recycling issue affected how people perceived it, particularly if they were more conservative.

The researchers compared responses to two main ways of describing why recycling matters: a duty-based framing that emphasized responsibility, efficiency and dwindling space in landfills, for example, and a civic engagement-based framing that emphasized natural resource and energy savings, impact on the climate and blaming greedy corporations.

Overall, more liberal respondents tended to agree with the value of recycling regardless of the framing, the study found. More conservative respondents typically voiced agreement with the duty-based explanation.

In other words, in the buffet of reasons to want to recycle, liberal people tend to find a wider variety of the dishes appetizing — but everyone can find something to eat.

“That’s one reason I have worked in recycling for nearly 20 years — there is someone for everyone to like,” said Kate Bailey, chief policy officer at the Association of Plastic Recyclers, which owns the publisher of this magazine and supports EPR, mandated recycled content and similar policies. Parties disagree on the proper role of government in the details, Bailey added, but “good policy is about compromise — no one gets everything they want, but everyone is heard and can help shape a workable solution.”

Real-life examples of the Idaho study’s findings have popped up in recent months, as concerns over full or hazardous landfills have prompted calls for better recycling plans both on conservative Long Island and in liberal L.A. County.

In northwest Arkansas, a medium-sized but booming region that’s home to Walmart and other corporate headquarters, neighbors of the region’s primary landfill have been fighting the WM-owned facility’s attempts to expand as its remaining capacity dwindles.

The area’s Republican representatives in the state House, Robin Lundstrum and Steve Unger, have called for air and groundwater testing and the landfill’s potential closure, and they’ve voiced support for gasification, a form of processing MSW en masse into fuel and other usable materials. Unger said the issue stuck with him as he began driving past the landfill to visit a relative and was struck by its finite capacity.

“I think we should all be environmentalists,” he said. “I am a conservative, but I believe in clean water, I believe in clean air.”

Similarly, advocates from Florida to Oregon said the economics of recycling – jobs created, materials put to work, businesses opened – is a skeleton key to unlocking support from across the ideological spectrum.

“That’s the manna from heaven that all politicians want to see,” said de Thomas with TRP, who added that successful policy requires engaging with the full variety of communities, businesses and other stakeholders affected. “Not one stakeholder can plant the seed and till the soil themselves.”

A bipartisan group in Congress has introduced a bill to remove the excise tax on large trucks, which would benefit many industries, as Jim Riley, the National Waste & Recycling Association interim president and CEO, noted during Waste Expo. More narrowly, a national deposit program is getting some traction, too.

“We are on the cusp of getting a national recycling refund introduced to Congress in a bipartisan way,” said Heidi Sanborn, founding director of the National Stewardship Action Council, echoing a similar sentiment from Barry. “I’m very, very hopeful because there’s so much industry hunger for this material.”

In the end, the heart of recycling’s bipartisan appeal seems clear when people of different backgrounds and politics are asked not which policy they favor or which party they belong to but instead simply why they recycle.

“One thing that really resonates with me personally is I kind of hate the idea of using something for a really short finite time and it existing forever in the world,” said Nick Lapis, director of advocacy for Californians Against Waste and a strong proponent of the state’s industry regulation. Lundstrum, one of the Arkansas Republicans, put it this way: “I hate throwing away something that I know can be reused.”

Editor’s note: This article has been updated to clarify Richard Ludt’s  previous role with the Solid Waste Association of North America.

Posted in Resource Recycling Magazine | Tagged |

Closing up shop: Program contractions center around plastics, glass

Published: July 3, 2024
Updated:

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This article appeared in the June 2024 issue of Resource Recycling. Subscribe today for access to all print content.

Local recycling programs have always experienced some level of fluctuation in how much and what variety of material they accept, but operators said a recent trend of program contractions and closures will need policy
intervention to correct.

Every month in the print edition of Resource Recycling, the Programs in Action section is filled with program reductions or closures, most citing costs and contamination. April’s updates stretched from Greenville County, South Carolina, to Clay County, Florida; Idaho Falls, Idaho; and Portage, Indiana.

A press release from the Greater Greenville Sanitation District said that “it is imperative as a community service funded by tax dollars that Greater Greenville Sanitation manage the funding wisely and be good stewards of the monies received.”
As the cost of recycling is more than four times the cost of landfilling, Greater Greenville Sanitation made “the difficult decision to end recycling collection.”

April had bright spots, too: Chesapeake, Virginia is thinking about bringing its program back, and Columbia, Missouri, and Walla Walla, Washington, brought back programs curtailed in the past.

So are local programs dropping off, or is this just a natural ebb and flow? Operators on the ground said there’s definitely been a contraction of programs, and while there have been a few hopeful signs lately, it’s by no means a strong reversal trend.

Heather Trim, executive director of Zero Waste Washington, said the state is “a little bit in a holding pattern” because of all the work being done to pass an extended producer responsibility law for paper and packaging, and organizations there are in “‘wait-and-see mode.”

“I think what happened a lot of stuff went out and stayed out after National Sword,” she said, referring to China’s decision in 2018 to stop accepting most imports of materials meant for recycling, particularly plastics. “Things might come back, but at this point, I haven’t seen anything be added back.”

Experiences on the ground

Trim said in two of Washington’s bigger cities, Tacoma and Olympia, glass was removed from curbside collection several years ago, and Olympia also stopped accepting cartons.

In King County, where Seattle is located, plastic bags and film were removed from the curbside program, along with shredded paper and aluminum foil. Some smaller towns, including Walla Walla, also stopped accepting plastic, Trim added.

However, organics collection programs are growing, she said, including curbside.
Dan Weston, a materials management and recycling policy coordinator at the Washington Department of Ecology, has been checking in on what about 300 programs across the state collect for several years, starting in 2020.

His department uses a list of 70 or so different materials to track what programs are collecting, how they are collecting it and how frequently. In addition, Weston said the department asks which MRF the programs use, which hauler, what bin colors they use and if they had made any changes to the program as a result of National Sword.

Of the 334 communities listed, 184 responded that they made changes as a direct result of China’s policy change, defined as between late 2017 and the end of 2020 in the survey. Another 74 said they didn’t, and the rest didn’t answer the question.

Of the 55% that made changes, 24 communities removed glass entirely, and a few others moved to glass drop-off only. Another 29 reported they chose to no longer accept plastics 3-7, and two stopped accepting all plastics. Five communities said they both stopped accepting glass and plastics 3-7.

Smaller reductions in what resin types or forms of plastics were reported by 45 communities, and 26 communities stopped accepting plastic bags or film. Three stopped accepting mixed paper, and nine reported charging higher fees or rates.
There were far fewer changes in 2021. Of the same 334 communities, 46 reported changes in 2021.

Bryan Ukena, CEO of Recycle Ann Arbor, a nonprofit MRF operating in Michigan, said the dynamics are a little different in the state because many MRFs are publicly owned. There is currently more capacity being built out around the state, he said, but there was definitely a loss of collection range in programs over the past few years.

“We had programs, like individual curbside recycling programs, that either picked up materials as recycling and then threw it away or just quit recycling because of the market downturn,” he said, and even when the markets returned, most programs didn’t.

“Once they stop, it’s really difficult for them to start back up again,” Ukena said, adding that a couple of large suburban communities around Detroit started programs back up. “I wouldn’t call it a trend, but I see it happening.”

Miriam Holsinger, co-president of Minnesota-based Eureka Recycling, said while recycling mandates in the state paired with state Select Committee for Recycling and the Environment funding has helped keep many smaller programs running, that hasn’t been foolproof.

The city of Virginia, Minnesota, discontinued curbside recycling on Feb. 6 of this year, opting for drop-off only due to rising costs of recycling, Holsinger said, but “in Minnesota they’re the only ones I know that have reduced services.”

Contamination, rising costs and volatile markets are the most commonly cited factors in reductions and closures.

Holsinger said the rising cost of insurance isn’t helping matters, especially paired with inflation.

“Recycling is such an interesting industry because it’s this combination of public and private and people making these individual decisions to recycle this product, combined with systems,” she said.

Solutions in the field

Weston said in an interview that extended producer responsibility is one very strong way that policy can be used to bolster recycling programs. If not EPR, then mandates for brands to use a certain amount of recycled content is another good option, he added.

Washington has such a mandate, passed in 2021, but as it’s been rolling out slowly, Weston said it’s hard to tell what kind of impact it’s had.

Local programs are less interested in projects that turn plastics into long-term durables, he said, such as a park bench, and more interested in a system that will allow plastics to be used six or seven times.

“Our material isn’t being recycled back into bottles … and that is what they would want to see,” he said.

More transparency would also help, Weston added, and a “variety of changes made to the system to beef it up more and make it more defensible before we start repeating the same process we had eight years ago.”

Ukena said Michigan has very low landfill tip fees and raising them would help local programs. The state passed a suite of bills that overhaul the recycling system and that will provide more recycling opportunities for rural areas through mandated county-level recycling targets.

Both Recycle Ann Arbor and Eureka are part of the Alliance for Mission Based Recyclers, which brings together nonprofit recyclers.

Ukena said interest in that model of business is also growing, which could help.
“The message is starting to resonate with some people, and that has allowed us to open things up,” he said. “Instead of being the alliance of, we’re the alliance for,” meaning they’ve started to work with other groups.

Trim noted that on a policy front, composting and recycling policies are starting to be combined, and it’s sometimes hard to tell how much proposed bills should overlap.

For example, in HB 2301, which was signed into law this year, Trim was there was a section that would make bin colors uniform across the state. That section was removed from the final bill this year, she said, but will come back next year: “The question is will it be in a composting bill or EPR bill? Which does it fit better in?”

Holsinger said that dedicated funding, such as the SCORE funding in Minnesota, provides a strong incentive and the kind of steady income that is often a challenge in the industry.

“A lot of people look at it as, oh there are tides of current economic stuff, but they’re not looking at the larger policy position,” she said.

For example, in the early 2000s there was a movement to classify glass that was used as alternative daily landfill cover as recycled, and “we really fought” against that, Holsinger said.

To help combat contamination, Minnesota has made it so recycling isn’t taxed while waste disposal is. Any MRF that has more than 15% residuals would start being taxed as a waste facility, Holsinger said, “so that’s another thing that really makes it so we want to keep our residuals down.”

“It’s nice that there is a state law we can just point to if haulers bring too contaminated loads,” she said. All in all, “the policy is really key.”

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The plastic effect: Recycling firms double down on outreach after skeptical headlines

Published: July 3, 2024
Updated:

by

RecycleMan/Shutterstock

This article appeared in the June 2024 issue of Resource Recycling. Subscribe today for access to all print content.

The West Coast MRF operator Recology, which runs a major facility on San Francisco’s Pier 96 called Recycle Central, has seen an increase in the inquiries it receives from customers in recent months asking where their recycling is going.

The facility receives about 500 tons per day of recyclables from the city’s program. The vast majority of the recyclables that enter the MRF are fiber materials — 44% of it is OCC, and 23% is other paper. Only 6% is recyclable plastic.

Yet after Recology reassures inquiring customers that their recyclables are baled and sent to facilities like paper mills that process the recovered material into new products, “customers increasingly ask the follow-up question: ‘What about plastics?'” Recology spokesman Robert Reed said in a written statement.

Recology notes that certain types of plastic are not recyclable in San Francisco’s program, such as film and flexible packaging, Reed said. But otherwise, “we explain that we sort and bale plastic bottles — such as water, detergent, and shampoo containers — for recycling along with other hard or stiff plastics, such as yogurt tubs and clear plastic clamshell containers.”

Skepticism of recycling is nothing new — industry veterans surely remember John Tierney’s 1996 “Recycling is Garbage” column and his 2015 follow-up, both attacking the economics of recycling. But the ever-increasing global attention on plastic waste has corresponded with an increase in articles criticizing various points about plastics recycling.

On April 14, CBS Sunday Morning host Jane Pauley opened a segment of the show with a trope that’s become familiar within the recycling industry over the past several years.

“Many of us try to do the right thing, we dutifully separate plastics from our trash to recycle,” Pauley said. “But are we really making a difference?”

It was the lead-in to a story highlighting frequent critiques. By the end of the five-minute segment, viewers heard evidence that the chemical industry has long pushed recycling as a way to continue selling plastic products, that the “chasing arrows” symbol doesn’t actually mean a product is recyclable and that plastics as a whole have an incredibly low recycling rate. In short, they’re likely to come away even more confused and potentially dubious about the value of the blue bin.

The CBS story was tied to a recent report from the Center for Climate Integrity, called the “Fraud of Plastic Recycling.” The report received widespread coverage in NPR, The Guardian, Salon, Democracy Now and beyond. Most of it followed a narrative that’s come up in numerous waves of media coverage over the last few years, ever since Frontline published its lengthy investigation, “How Big Oil Misled The Public Into Believing Plastic Would Be Recycled,” in 2020.

Outside the “fraud” report, other notable headlines over the last couple years include, “Don’t waste your time recycling plastic,” an opinion piece in the Washington Post; “Recycling plastic is practically impossible,” from NPR; and “Plastic recycling doesn’t work and never will,” from The Atlantic.

Validity of the reporting within such articles aside, the constant barrage of skeptical messaging might affect customer behavior when it comes to recycling plastics and even other materials, several industry observers said.

“I think it creates confusion, certainly creates questions and, interestingly, forces folks like us to even more so step up our messaging in order to support the recycling initiatives that are working,” said Kevin Roche, CEO of Ecomaine, a nonprofit recycling operator in Maine.

Transparency is a powerful tool

Recycling programs already face challenges communicating with residents about which materials go in the bin. According to The Recycling Partnership, there are more than 9,000 recycling programs operating across the U.S., with substantial variance in terms of how they’re set up —
single-stream, dual-stream, drop-off, multi-family — and what they accept.

That means blanket statements are almost impossible, and the answer to recyclability is almost always, “It depends.” So how do recycling programs and facility operators respond to headlines in nationwide publications and TV outlets, or the potential global reach of a single social media post, saying certain materials aren’t recyclable or that the entire industry is fraudulent?

Primarily, by doubling down on outreach to their local customers.

“It sends out mixed signals that we kind of have to correct, and we do,” Roche said.

Ecomaine recently spoke with a local media outlet to describe exactly how the organization handles collected recyclables and where they go.

“We invited them in and showed them all the accounting,” Roche said. Showing all the data detailing collection and material volumes can be a powerful way to communicate. “We wouldn’t go through all this process to toss the material into a waste-to-energy plant or a landfill.”

The resulting coverage had a headline much different from the doom-and-gloom narrative: “Yes, Maine groups recycle the paper, plastic, and metal placed in your curbside bin.”

Roche added Ecomaine acknowledges there are certainly ways to improve the recycling system, and his organization is looking forward to new elements like Maine’s extended producer responsibility for packaging program to bring assistance. But he said it’s important to not focus solely on the systemic problems.

“I’d rather be more focused on what is happening and what is being recovered,” Roche said.
Explaining exactly what happens in the recycling process is a popular tool among a variety of stakeholders looking to improve materials recovery.

The American Forest & Paper Association, which represents paper producers, including those that consume recovered fiber, noted it hasn’t seen data that suggests perceptions about recycling are negatively impacting paper recycling. That said, the organization does see opportunities to increase the quantity and quality of recovered fiber, and it favors an educational approach to doing so.

“The best way to convince people that paper is recycled is to show them,” said Abigail Sztein, executive director for recovered fiber at AF&PA. To that end, AF&PA has developed educational materials showing how paper goes from the bin to the MRF, is sorted and baled, sent to a mill for repulping and manufacturing into new paper products.

As a recyclable commodity, paper doesn’t undergo anywhere near the same media scrutiny as plastic, and it’s recovered at a far higher rate. Even so, there are persistent messages that industry groups like AF&PA look to address: Pizza boxes and paper padded mailers are two packaging types that the organization frequently dispels myths about, in part through a Q&A portion of its website. That has become one of the highest-traffic pages on AF&PA’s site, Sztein added.

Focusing on the fundamentals

Beyond simply educating customers by responding to inquiries, Recology in California has taken the conflicting messages about recycling — and the challenges posed by different material types — into account when designing its outreach materials.

In its latest quarterly customer newsletter that goes out to residents, the organization skipped over the confusion about plastics entirely. Instead, Recology offered a surprisingly simple list of recyclables for residents to concentrate on.

“Getting the basics right is critical to every endeavor’s success,” the newsletter stated. “In the case of recycling, we encourage customers to embrace the following: Be sure to recycle all bottles, cans, paper, and cardboard. These are the fundamental four.”

The accompanying illustration shows a flattened cardboard box, a piece of copy paper, an aluminum can and a glass bottle going into a blue bin. The word “plastic” doesn’t appear in the newsletter. Reed, the spokesman, reiterated that these four material types make up the “vast majority” of what is recycled in the bin, hence their focus in the outreach.

That’s not to say the organization doesn’t recover plastic – in a separate outreach initiative, Recology head of sustainability Julia Mangin spoke in depth about which plastics the organization recovers and how it does so. But the “fundamental four” outreach effort provides a clear, simple message for residents to keep in mind.

“People who consistently recycle the big four can take satisfaction in knowing they do a very good job of recycling,” the newsletter states.

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